Tag Archives: rotary compressor

China OEM Industrial Compressors 11kw 16bar Rotary Screw Air Compressor with Inverter supplier

Product Description

 

Product Description

 

Permanent magnet frequency conversion saves energy and electricily, with high motor power factor, and inteligent frequencyconversion control reduces equipment power consumption.
m For the use of laser cuting auxilary gas, customize oll control accessories to ensure that the oll content at the outlet of the aicompressor is reduced to the minimum and the post-treatment pressure is reduced.
m Closed silent design, thickened steel pipe customized connector, high shock resistance to ensure stabilty without leakagem The direct connection host adopts 6 imported beanings, which have high accuracy, good stabilily, high screw rotation accuracy andmore reliable use.

Detailed Photos

Certifications

Packaging & Shipping

After Sales Service

FAQ

1. who are we?
We are based in ZheJiang , China, start from 2571,sell to South Asia(30.00%),Africa(20.00%),Mid East(20.00%),North America(15.00%),Western Europe(15.00%). There are total about 51-100 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
air compressor,screw air compressor,air dryer,fine filter,laser cutting machine

4. why should you buy from us not from other suppliers?
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5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR;
Accepted Payment Type: T/T,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,German,Arabic,French,Russian,Korean,Italian

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Hours Online
Warranty: 2 Years
Lubrication Style: Oil-less
Cooling System: Water Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

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air compressor

What are the energy-saving technologies available for air compressors?

There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:

1. Variable Speed Drive (VSD) Compressors:

VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.

2. Energy-Efficient Motors:

The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.

3. Heat Recovery Systems:

Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.

4. Air Receiver Tanks:

Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.

5. System Control and Automation:

Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.

6. Leak Detection and Repair:

Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.

7. System Optimization and Maintenance:

Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.

By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.

air compressor

What is the role of air compressors in manufacturing and industrial processes?

Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:

1. Pneumatic Tools and Equipment:

Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.

2. Automation and Control Systems:

Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.

3. Air Blowing and Cleaning:

Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.

4. Air Separation and Gas Generation:

Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.

5. HVAC Systems:

Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.

6. Air Compression for Storage and Transport:

Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.

7. Process Instrumentation:

Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.

8. Material Handling and Pneumatic Conveying:

In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.

Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.

air compressor

How do you choose the right size of air compressor for your needs?

Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:

1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.

2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.

3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.

4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.

5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.

6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.

7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.

8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.

By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.

China OEM Industrial Compressors 11kw 16bar Rotary Screw Air Compressor with Inverter   supplier China OEM Industrial Compressors 11kw 16bar Rotary Screw Air Compressor with Inverter   supplier
editor by CX 2024-05-17

China factory Water Cooler Way Rotary Screw  Air Compressor air compressor repair near me

Product Description

Water cooler Rotary Screw Compressor

Application :
Air compressor is general industry equipment, is the second largest power source, is also the process air source with multiple uses, widely used in mining exploitation, oil drilling, iron and steel metallurgy, electric power, shipbuilding, electronics production, petroleum chemical industry, light industry, machinery manufacturing, food and medicine, transportation facilities, shipping docks, casting coating, automobile industry, aerospace, military technology, infrastructure and so on fields.
Features: adopt twin rotor/screw air end for compression air.

 

Advantages of our screw air compressor
1. Approved by ISO9001certificate, SGS, CE and etc..
2. Adopt the most advanced technology and world famous brand of twin rotor/screw air end in designing and  manufacturing, no leakage, ensure high air discharge and low energy consumption.
3. Adopt high quality electric motor with CHINAMFG bearing, IP54, convenient maintenance and long use life.
4. Adopt world famous brand of air intake filter, oil filter, air and oil separator, realize high filtration accuracy, compressed air oil content under 3ppm, reach to international advanced standard level. 

5. Equip with the most advanced air control system. Adopt air intake valve, intelligent control system and pressure sensor combined control method, can operate by ON and OFF 2 point, stepless air capacity control system, time-delay stop and automatically start device 3 air capacity control methods, can meet different clients demand.
6. Intelligent microcomputer control system, Chinese and English language operation interface, malfunction display, alarm and machine stop automatically.
7. Adopt high quality and world famous brand of main components, like UK APD oil filter, America AMOT temperature controlling valve, SCHNEIDER electric parts and etc., high efficiency, reliable and long use life.
8. Equip with after air compression cooler combination with the air and water separator, compact structure and save space, avoid leakage and improve the air and water separating efficiency mostly.

Parameters of  our twin-screw air compressor 

NOTE: F stands for wind cooling type, W stands for water cooling type. Other type of pressure value machine can be customized.

Model TKL-2F TKL-3F TKL-4F TKL-5F TKL-7F TKL-11F TKL-15F TKL-18F TKL-22F TKL-30F TKL-37F TKL-45F/W TKL-55F/W TKL-75F/W TKL-90F/W
Air displacemen/
Exhause pressure (m3/min/Mpa)
0.33/0.7 0.43/0.7 0.6/0.7 0.8/0.7 1.23/0.7 1.65/0.7 2.7/0.7 3.0/0.7 3.6/0.7 5.2/0.7 6.6/0.7 7.8/0.7 10.1/10.7 13.5/0.7 16.3/0.7
0.33/0.8 0.4/0.8 0.55/0.8 0.7/0.8 1.16/0.8 1.62/0.8 2.5/0.8 2.92/0.8 3.53/0.8 5.0/0.8 6.3/0.8 7.5/0.8 9.8/0.8 12.3/0.8 15.6/0.8
0.25/1.0 0.36/1.0 0.5/1.0 0.65/1.0 1.02/1.0 1.4/1.0 2.0/1.0 2.7/1.0 3.2/1.0 4.5/1.0 5.6/1.0 6.8/1.0 8.8/1.0 11.0/1.0 14.2/1.0
0.22/1.3 0.3/1.3 0.45/1.3 0.6/1.3 0.86/1.3 1.21/1.3 1.8/1.3 2.2/1.3 2.4/1.3 3.5/1.3 4.8/1.3 5.8/1.3 7.2/1.3 9.0/1.3 11.5/1.3
Power/ (Kw) 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Ooltage (V/Hz) 380V/50Hz
Noise    (±3,dBa) 63 63 65 65 67 67 68 70 72 73 74 75 76 78 78
Exhaust temprature Wind cooling type <=Environmental temperature+13ºC,  Water cooling type <=40ºC,
Outlet pipe size 1/2″ 1/2″ 1/2″ 1/2″ 1/2″ 3/4″ 1″ 1″ 1″ 1 1/2″ 1 1/2″ 1 1/2″ DN50 DN50 DN50
Weight (Kg) 260 280 300 350 360 400 430 590 650 950 980 1050 1850 1900 2100
Dimensions (mm) 800*760*1102 800*760*1102 800*760*
1102
800*760*
1102
800*760*
1102
950*760*1202 900*1000*1290 belt type 900*1000*1290 1500*950*1280 1600*1100*1430 1900*1150*1500 2000*1150*1680
strait type 1350*850*1257

 

Model TKL-110
F/W
TKL-132
F/W
TKL-160
F/W
TKL-185
F/W
TKL-200
F/W
TKL-220
F/W
TKL-250
F/W
TKL-280
F/W
TKL-
315W
TKL-
355W
TKL-
400W
TKL-
450W
TKL-
500W
TKL-
560W
TKL-
630W
Air displacemen/
Exhause pressure (m3/min/Mpa)
20.4/0.7 24/0.7 27.8/0.7 32.5/0.7 35/0.7 40.7/0.7 45.3/0.7 51.5/0.7 57/0.7 68/0.7 73.6/0.7 83/0.7 90/10.7 101/0.7 111/0.7
20/0.8 23/0.8 27.1/0.8 30.5/0.8 33.3/0.8 38.2/0.8 43/0.8 50.5/0.8 55.5/0.8 66.2/0.8 71.4/0.8 82/0.8 89/0.8 100/0.8 110/0.8
17.8/1 21/1.0 25.2/1.0 27/1.0 30.6/1.0 34.5/1.0 38.1/1.0 43/1.0 50.5/1.0 55.6/1.0 62/1.0 73/1.0 80/1.0 86/1.0 95/1.0
14.5/1.3 18.1/1.3 21.2/1.3 23.6/1.3 26.3/1.3 29.8/1.3 35/1.3 38.3/1.3 42.1/1.3 46.5/1.3 52.5/1.3 60/1.3 68/1.3    
Power/ (Kw) 110 132 160 185 200 220 250 280 315 355 400 450 500 560 630
Ooltage (V/Hz) 380V/50Hz 380-10000V/50Hz
Noise    (±3,dBa) 78 78 78 78 80 80 80 80 80 80 82 82 82 82 82
Exhaust temprature Wind cooling type <=Environmental temperature+13ºC,  Water cooling type <=40ºC,
Outlet pipe size DN80 DN80 DN80 DN80 DN100 DN100 DN100 DN100 DN125 DN125 DN150 DN150 DN150 DN200 DN200
Weight (Kg) 3300 3500 4000 4600 4700 5100 5100 5500 7500 8300 8400 9000 9500 10000 10000
Dimensions (mm) F 2800*1540*1900 F 2800*1540*1900 F 3150*1650*1900 F 3100*1940*2389 F 3400*2000*2330 4500*200*2462 4650*2340*2835
W 2400*1540*1900 W 2400*1540*1900 W 2600*1700*1980 W 2600*1700*1980 W 3200*1800*2125

Our factory and workshop:

After sales service for our air CHINAMFG product:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.

Certification and patents of our air compressor

FAQ:
Q1: Are you factory or trade company?  
A1: We are factory.
Q2: Warranty terms of your machine? 
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines? 
A3: Yes, of course.
Q4: How long will you take to arrange production? 
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders? 
A5: Yes, with professional design team, OEM orders are highly welcome!

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Lubricated
Cooling System: Water Cooling
Power Source: Electric Motor
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

Can air compressors be used for shipbuilding and maritime applications?

Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:

1. Pneumatic Tools and Equipment:

Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.

2. Painting and Surface Preparation:

Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.

3. Pneumatic Actuation and Controls:

Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.

4. Air Start Systems:

In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.

5. Pneumatic Conveying and Material Handling:

In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.

6. Air Conditioning and Ventilation:

Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.

These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

What are the safety considerations when operating an air compressor?

Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:

1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.

2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.

3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.

4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.

5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.

6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.

7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.

8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.

9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.

10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.

By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.

China factory Water Cooler Way Rotary Screw  Air Compressor   air compressor repair near meChina factory Water Cooler Way Rotary Screw  Air Compressor   air compressor repair near me
editor by CX 2024-05-15

China Good quality Great 55kw 75HP 13bar 188psi 7.2m3 /Min 254cfm (Permanent magnet Variable Speed Driven) Pmvsd   Inverter Rotary Screw Air Compressor air compressor oil

Product Description

GREAT 55kw 75hp 13bar 188psi 7.2m3 /min 254cfm (Permanent magnet Variable Speed Driven) PMVSD Inverter Rotary Screw Air Compressor

1. Pictures for  GREAT  PM VSD screw air compressor:

2. Products introductions &advantages for 7.5-630kw oil injected PM VSD ( permanent maget variable speed driven) Rotary Screw Air Compressor:

 Motor:

1) .Oil cooling high efficiency permanent magnet motor

2). Insulation grade F, protection grade IP54,adapt to the high dusty environment. IE4 Efficiency motor efficiency.

3).Max.RPM 15, China

Q3: Warranty terms of your machine?
A3: One year for whole machine 2 year for air end ,  and technical support according to your needs.

Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.we have our own spare parts companys 

Q5: What about product package?
A5: We pack our products strictly with standard seaworthy case.

Q6: What about the voltage of products?
A6: voltage  can be customized according to your equirement.

Q7: Which payment term can you accept?
A7: TT or LC 

Q8: How long will you take to arrange production?
A8: 380V 50HZ we can delivery the goods within 7-15 days. Other electricity or other color we will delivery within 15-20 days.

Q9: Can you accept OEM orders?
A9: Yes, with professional design team, OEM orders are highly welcome.

Q10: Which trade term can you accept?
A10: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.

11. Contact:

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-less
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

What are the advantages of using an air compressor in construction?

Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:

  • Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
  • Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
  • Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
  • Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
  • Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
  • Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
  • Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.

It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.

In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.

air compressor

How are air compressors employed in the mining industry?

Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:

1. Exploration and Drilling:

Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.

2. Ventilation and Air Quality Control:

Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.

3. Material Conveyance:

In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.

4. Dust Suppression:

Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.

5. Instrumentation and Control:

Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.

6. Explosive Applications:

In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.

7. Maintenance and Repair:

Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.

It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.

By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.

air compressor

What are the safety considerations when operating an air compressor?

Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:

1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.

2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.

3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.

4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.

5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.

6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.

7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.

8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.

9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.

10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.

By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.

China Good quality Great 55kw 75HP 13bar 188psi 7.2m3 /Min 254cfm (Permanent magnet Variable Speed Driven) Pmvsd   Inverter Rotary Screw Air Compressor   air compressor oilChina Good quality Great 55kw 75HP 13bar 188psi 7.2m3 /Min 254cfm (Permanent magnet Variable Speed Driven) Pmvsd   Inverter Rotary Screw Air Compressor   air compressor oil
editor by CX 2024-05-08

China supplier Professional General Industrial Equipment All in One Rotary Screw Air Compressor air compressor portable

Product Description

ZheJiang Xihu (West Lake) Dis. specializes in the R&D, manufacturing, sales and after sales service of compressors, which include oil-free air compressors, oil-injected air compressor and air end, special gas compressors and post-processing equipment etc, under the brand name “Xihu (West Lake) Dis.r”, “OFAC” . 

Product Features

*Efficient permanent magnet synchronous motor using high-performance NdFeb permanent magnet, 120ºC without loss of magnetic. Through the magnetic field and magnetic force generated by the AC voltage related to the stator coil, the rotor generates rotation, low speed and high efficiency.

*Advanced level of integrated host design. High efficiency, low speed, low noise, low energy consumption, low maintenance cost, reliable stability and usability. Adopt the embedded integrated shaft directly connected structure, compact structure, high transmission efficiency.

*Large capacity oil and gas separator, coupled with sophisticated oil and gas separation elements and gas, liquid filtration elements, with 3 times oil and gas separation, to ensure the quality of compressed air.

*Intake valve plate adopts international advanced technology, coupled with reasonable noise reduction design, intake valve adjustment range 0-100% easy to adjust, small pressure loss, long life.

*High efficiency cooler adopts large heat exchange area design, improve cooling efficiency, effectively imitation machine high temperature, anti-corrosion treatment of the inner wall, the use of more severe mining, prolong the service life.

TECHNICAL DATA—-OIL INJECTED SERIES
 
Model Power Pressure (bar) Air Flow (m3/min) Noise Level dBA Outlet Pipe Diameter Dimension LxWxH (mm)
BO-7.5 7.5kw 10hp 7 1.2 66±2 G 1/2″ 800*700*930
8 1.1
10 0.95
12 1.8
BO-11 11kw 15hp 7 1.65 68±2 G 3/4″ 950*750*1250
8 1.5
10 1.3
12 1.1
BO-15 15kw 20hp 7 2.5
8 2.3
10 2.1
12 1.9
BO-18.5D 18.5kw 25hp 7 3.2 G 1″ 1380*850*1160
8 3.0
10 2.7
12 2.4
BO-22D 22kw 30hp 7 3.8
8 3.6
10 3.2
12 2.7
BO-30D 30kw 40hp 7 5.3
8 5.0
10 4.5
12 4.0
BO-37D 37kw 50hp 7 6.8 G 1-1/2″ 1500*1000*1330
8 6.2
10 5.6
12 5.0
BO-45D 45kw 60hp 7 7.4 72±2
8 7.0
10 6.2
12 5.6
BO-55D 55kw 75hp 7 10.0 G 2″ 1900*1250*1570
8 9.6
10 8.5
12 7.6
BO-75D 75kw 100hp 7 13.4
8 12.6
10 11.2
12 10.0
BO-90D 90kw 125hp 7 16.2
8 15.0
10 13.8
12 12.3
BO-110D 110kw 150hp 7 21.0 G 2-1/2″ 2500*1470*1840
8 19.8
10 17.4
12 14.8
BO-132D 132kw 175hp 7 24.5 75±2
8 23.2
10 20.5
12 17.4
BO-160D 160kw 220hp 7 28.7
8 27.6
10 24.6
12 21.5
BO-185D 185kw 250hp 7 32.0 DN85 3150*1980*2150
8 30.4
10 27.4
12 24.8
BO-220D 220kw 300hp 7 36.0 82±2
8 34.3
10 30.2
12 27.7
BO-250D 250kw 350hp 7 42.0
8 40.5
10 38.2
12 34.5
BO-315D 315kw 430hp 7 51.0
8 50.2
10 44.5
12 39.5
BO-355D 355kw 480hp 7 64.0 84±2 DN100
8 61
10 56.5
12 49.0
BO-400D 400kw 545hp 7 71.2
8 68.1
10 62.8
12 62.2

                          

FAQ

Q1: Warranty terms of your machine?
A1: Two year warranty for the machine and technical support according to your needs.

Q2: Will you provide some spare parts of the machines?
A2: Yes, of course.

Q3: What about product package?
A3: We pack our products strictly with standard seaworthy case. Rcommend wooden box.

Q4: Can you use our brand?
A4: Yes, OEM is available.

Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products. 380V 50HZ we can delivery the goods within 3-15 days. Other  voltage or other color we will delivery within 30-45 days.

Q6: How Many Staff Are There In your Factory?
A6: About 100.
 
Q7: What’s your factory’s production capacity?
A7: About 550-650 units per month.

Q8: What the exactly address of your factory?
A8: Our first workshop located in HangZhou, ZheJiang , second workshop located in HangZhou, ZheJiang ,  China.

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After-sales Service: Online Support
Warranty: 1 Year
Lubrication Style: Lubricated
Customization:
Available

|

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What are the energy-saving technologies available for air compressors?

There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:

1. Variable Speed Drive (VSD) Compressors:

VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.

2. Energy-Efficient Motors:

The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.

3. Heat Recovery Systems:

Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.

4. Air Receiver Tanks:

Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.

5. System Control and Automation:

Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.

6. Leak Detection and Repair:

Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.

7. System Optimization and Maintenance:

Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.

By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.

air compressor

Can air compressors be used for medical and dental applications?

Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:

1. Dental Tools:

Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.

2. Medical Devices:

Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.

3. Laboratory Applications:

Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.

4. Surgical Tools:

In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.

5. Sterilization and Autoclaves:

Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.

6. Dental Air Compressors:

Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.

7. Air Quality Standards:

In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.

8. Compliance and Regulations:

Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.

It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

China supplier Professional General Industrial Equipment All in One Rotary Screw Air Compressor   air compressor portableChina supplier Professional General Industrial Equipment All in One Rotary Screw Air Compressor   air compressor portable
editor by CX 2024-05-07

China Hot selling Made in China CHINAMFG Bk45kw-8bar Electric Rotary Screw Air Compressor mini air compressor

Product Description

 

BK series new screw air compressor new-generation low-consumption and high-efficiency motor;Large starting torque, insulation class F, protection class IP54;SKF bearings, low noise and long life;With a refueling device, it can be refueled without stopping.

Product Description

Yin-Yang Rotor Compression System
Better sealing, smaller leakage channel will produce high-efficiency roller sliding film to reduce heat of compression, and gas production is improved by 10%-15%

Built-in oil and gas separation design
Adopt a built-in oil separation setting to ensure the oil and gas separation effect and reduce fuel consumption
·High filtration level and low flow resistance
·Good noise reduction and mute effect
· Oil and gas separation, high-temperature resistance, high-pressure resistance – reduce the oil content of the exhaust
·Clean exhaust to ensure clean gas

Timely Smart Control Panel
·Using a user-friendly interface to prompt operation, clear at a glance, real-time monitoring of information, providing important information alarm, storage, and query functions

Precision oil filter
·Use high-density filter paper to filter oil
· Completely filter out lubricating oil

Low-consumption and high-efficiency motor, large starting torque
·Insulation class F, protection class IP23.
·Built-in refueling device, can refuel without stopping.

Cooling copper pipe
The radiator made of high-quality copper tubes can make the heat generated by the condensation of the machine quickly Dissipate, maintain the internal temperature

oil pipeline
·Excellent material
·Stable oil delivery without clogging

The system adopts the step-less adjustment of the displacement of 0-100. When the air consumption is reduced, the exhaust volume is also reduced, and the current of the motor is also reduced at the same time; when the air is not used, the air compressor runs empty, and the air compressor is automatically stopped for a long time. When the gas consumption increases, resume the heavy vehicle. Excellent energy-saving effect.
good environmental adaptability
The extraordinary cooling system design is especially suitable for Asia’s high temperature and high humidity environments. The excellent vibration isolation technology and noise reduction measures make the installation of CHINAMFG screw air compressors not require special foundations. As long as a small space for ventilation and maintenance is left, your compressor can be installed well.
Design features of screw rotor profile:
1. Fully realize “surface-to-surface” meshing, thereby helping to form a hydrodynamic lubricating film, reducing lateral leakage through the contact belt, improving compressor efficiency; and improving rotor processing and inspection performance.
2. Adopt the design idea of “large rotor, large bearing, low speed”, the speed is 3050 lower than other brands, which can reduce noise and vibration, reduce exhaust temperature, improve rotor rigidity, prolong service life, and reduce the carbonization of impurities and oil animal sensitivity.
3. The power range is 4355KW, of which 18.5250KW are directly connected without a gearbox, 200KW and 250KW are directly connected with 4-pole motors, and the speed is as low as

Product Parameters

 

Screw group

5: 6 Gear rotor

Compression method

Continuous, CHINAMFG

Compressed air outlet pressure

10MPa

Compressed air outlet temperature

Air-cooled

Compressed air outlet temperature

10ºC~15ºC higher than the ambient temperature

Volume of Lubricating Oil

About 7.5 liters

Motor speed

N=2930r/min

Rated power

45kw

Displacement

1.3MPa

7.1m³/min

Weight

800kg

Upper air temperature

45ºC

Lower limit of air temperature

0ºC

Fuel consumption

Exhaust oil content is less than 3PPM

Noise level

72dB(A)

Dimensions (length×width×height) (mm)

1200x800x1120

Model

Working Pressure

Capacity

Motor Power

Connector

Weight

Noise

Dimension

  Bar

m³/min

kw

kg

dB(A)

mm

BMVF7.5G

0.65-1.0

1.0-1.25

7.5

G3/4

200

72

800*510*800

BMVF11G

0.65-1.0

1.5-1.85

11

G1

 

260

73

1000*670*1090

BMVF15G 0.65-1.0

2.05-2.35

15

280

73

1000*670*1090

BMVF22G

0.65-1.0

2.95-3.95

22

390

74

1200*800*1120

BMVF37G 0.65-1.0

5.05-6.35

37

600

76

1340*850*1300

BMVF45G

0.65-1.0

6.45-8.2

45

800

78

1480*1030*1365

BMVF55G 0.65-1.0

8.2-9.85

55

810

80

BMVF75 0.65-1.0

10.5-13.1

75

G2

1280

81

1800*1190*1710

BMVF90 0.65-1.0

12.5-15.5

90

1300

81

BMVF110 0.65-0.8

22

110

DN65

1850

82

2700*1230*1730

BMVF132 0.65-0.8

24

132

2270

82

 

Model Working Pressure Displacement Motor Power Exhaust interface Weight Noise Dimension
  Bar m3/min kw   kg dB(A) mm
BK7.5-8G 8 1.2 7.5 G1 200 70 800*620*800
BK7.5-10 10 1 7.5 G3/4 200 72 720*700*1000
BK7.5-13 13 0.8 7.5 G3/4 200 72 720*700*1000
BK11-8G 8 1.7 11 G1 300 72 1000*670*1090
BK11-10 10 1.5 11 G1 290 72 700*670*1250
BK11-13 13 1.2 11 G1 290 72 700*670*1250
BK15-8G 8 2.4 15 G1 280 73 1000*670*1090
BK15-10 10 2.2 15 G1 290 73 700*670*1250
BK15-13 13 1.7 15 G1 290 73 700*670*1250
BK18-8 8 3 18.5 G1 500 74 1080*880*1235
BK18-10 10 2.7 18.5 G1 500 74 1080*880*1235
BK18-13 13 2.3 18.5 G1 500 74 1080*880*1235
BK22-8ZG 8 3.6 22 G1 380 74 1200*800*1100
BK22-10 10 3.2 22 G1 540 74 1080*880*1235
BK22-13 13 2.7 22 G1 540 74 1080*880*1235
BK30-8 8 5 30 G1 1/2 650 75 1120*930*1290
BK30-10 10 4.4 30 G1 1/2 650 75 1120*930*1290
BK30-13 13 3.6 30 G1 1/2 650 75 1120*930*1290
BK37-8ZG 8 6 37 G1 1/2 740 76 1530*900*1230
BK37-10 10 5.5 37 G1 1/2 730 76 1240*1030*1435
BK37-13 13 4.6 37 G1 1/2 730 76 1240*1030*1435
BK45-8G 8 7.1 45 G1 1/2 800 78 1480*1030*1345
BK45-10 10 6.5 45 G1 1/2 820 78 1240*1030*1595
BK45-13 13 5.6 45 G1 1/2 820 78 1240*1030*1595
BK55-8G 8 10 55 G1 1/2 800 80 1480*1030*1345
BK55-10 10 8.5 55 G1 1/2 1200 80 1545*1200*1470
BK55-13 13 7.4 55 G1 1/2 1200 80 1545*1200*1470

Detailed Photos

 

Built-in oil separation system The built-in oil separation design ensures the separation of oil and gas and reduces fuel consumption.

Certified Genuine Parts. CHINAMFG Certified Genuine Parts to ensure the compressors delivered to you always perform at high performance.

Adhering to the basic belief in environmental sustainability, we have been committed to continuously improving the energy efficiency of our products and creating value for users.
 

Energy saving and economical, reliable and durable, environmentally friendly and quiet.

The Latest-Generation High Efficiency Screw Rotor! “Large Rotor, Low Speed”, Direct Drive

The latest generation of high-efficiency rotor profiles, full-spectrum screw mainframe meets the national energy-saving standards.
 

 

Application

Electric power, petroleum, auto repair, laser equipment, metallurgy, biopharmaceutical, printing, garment industry

Company Profile

FAQ

1.How do your prices compare to the manufacturer/factory?

  We are the main distributor of major construction machinery manufacturers/factories in China and keep getting the best dealer prices. From the comparison and feedback from many customers, our price is even more competitive than the factory/factory price.

2.How is the delivery time?

  In general, we can deliver ordinary machines immediately to our customers within 7 days, as we have various resources to inspect stock machines, locally and nationwide, and receive machines in a timely manner. But it takes more than 30 days for a manufacturer/factory to produce an order machine.

3.How often can you respond to customer inquiries?

  Our team is made up of a group of hardworking and dynamic people who work around the clock to respond to customer inquiries and questions. Most issues can be successfully resolved within 8 hours, while manufacturers/factories take longer to respond.

4.Which payment methods can you accept?

 Usually we can use wire transfer or letter of credit, and sometimes DP. (1) Wire transfer, 30% deposit in advance, 70% balance paid before shipment, long-term cooperation customers can present a copy of the original bill of lading. (2) Letter of credit, 100% irrevocable letter of credit without “soft   terms” from internationally recognized banks can be accepted. Please seek advice from the sales manager you work with.

5.Which clauses in the Incoterms 2571 can you use?

  We are a professional and mature international player and can handle all INCOTERMS 2571, we usually work on regular terms like FOB, CFR, CIF, CIP, DAP.

6.How long are your prices valid?

  We are a gentle and friendly supplier, never greedy for profit. Our prices remain largely stable throughout the year. We will only adjust the price according to the following 2 situations: (1) USD exchange rate: According to the international currency exchange rate, the RMB exchange rate is quite different; (2) The manufacturer/factory adjusted the machine price due to the increase of labor cost or raw material cost.

7.What logistics methods can you use for shipping?

We can transport construction machinery with various means of transport. (1) 80% of our shipping will be by the sea, to all major continents such as Africa, South America, Middle East. (2) China’s inland neighboring countries, such as Russia, Mongolia, Kazakhstan, Kyrgyzstan, Tajikistan, Uzbekistan, Turkmenistan, etc., can transport by road or rail. (3) For urgently needed light spare parts, we can provide international express services, such as DHL, TNT, UPS, FedEx, etc.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Warranty Service
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Samples:
US$ 2000/Piece
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air compressor

Are there special considerations for air compressor installations in remote areas?

Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:

1. Power Source:

Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.

2. Environmental Conditions:

Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.

3. Accessibility and Transport:

Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.

4. Maintenance and Service:

In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.

5. Fuel and Lubricants:

For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.

6. Noise and Environmental Impact:

Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.

7. Communication and Remote Monitoring:

Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.

By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

What is the difference between a piston and rotary screw compressor?

Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:

1. Operating Principle:

  • Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
  • Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.

2. Compression Method:

  • Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
  • Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.

3. Efficiency:

  • Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
  • Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.

4. Noise Level:

  • Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
  • Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.

5. Maintenance:

  • Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
  • Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.

6. Size and Portability:

  • Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
  • Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.

These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.

China Hot selling Made in China CHINAMFG Bk45kw-8bar Electric Rotary Screw Air Compressor   mini air compressorChina Hot selling Made in China CHINAMFG Bk45kw-8bar Electric Rotary Screw Air Compressor   mini air compressor
editor by CX 2024-04-19

China Professional Made in China CHINAMFG Bk37kw-13bar Electric Rotary Screw Air Compressor air compressor price

Product Description

 

BK series new screw air compressor new-generation low-consumption and high-efficiency motor;Large starting torque, insulation class F, protection class IP54;SKF bearings, low noise and long life;With a refueling device, it can be refueled without stopping.

Product Description

Yin-Yang Rotor Compression System
Better sealing, smaller leakage channel will produce high-efficiency roller sliding film to reduce heat of compression, and gas production is improved by 10%-15%

Built-in oil and gas separation design
Adopt a built-in oil separation setting to ensure the oil and gas separation effect and reduce fuel consumption
·High filtration level and low flow resistance
·Good noise reduction and mute effect
· Oil and gas separation, high-temperature resistance, high-pressure resistance – reduce the oil content of the exhaust
·Clean exhaust to ensure clean gas

Timely Smart Control Panel
·Using a user-friendly interface to prompt operation, clear at a glance, real-time monitoring of information, providing important information alarm, storage, and query functions

Precision oil filter
·Use high-density filter paper to filter oil
· Completely filter out lubricating oil

Low-consumption and high-efficiency motor, large starting torque
·Insulation class F, protection class IP23.
·Built-in refueling device, can refuel without stopping.

Cooling copper pipe
The radiator made of high-quality copper tubes can make the heat generated by the condensation of the machine quickly Dissipate, maintain the internal temperature

oil pipeline
·Excellent material
·Stable oil delivery without clogging

The system adopts the step-less adjustment of the displacement of 0-100. When the air consumption is reduced, the exhaust volume is also reduced, and the current of the motor is also reduced at the same time; when the air is not used, the air compressor runs empty, and the air compressor is automatically stopped for a long time. When the gas consumption increases, resume the heavy vehicle. Excellent energy-saving effect.
good environmental adaptability
The extraordinary cooling system design is especially suitable for Asia’s high temperature and high humidity environments. The excellent vibration isolation technology and noise reduction measures make the installation of CHINAMFG screw air compressors not require special foundations. As long as a small space for ventilation and maintenance is left, your compressor can be installed well.
Design features of screw rotor profile:
1. Fully realize “surface-to-surface” meshing, thereby helping to form a hydrodynamic lubricating film, reducing lateral leakage through the contact belt, improving compressor efficiency; and improving rotor processing and inspection performance.
2. Adopt the design idea of “large rotor, large bearing, low speed”, the speed is 3050 lower than other brands, which can reduce noise and vibration, reduce exhaust temperature, improve rotor rigidity, prolong service life, and reduce the carbonization of impurities and oil animal sensitivity.
3. The power range is 4355KW, of which 18.5250KW are directly connected without a gearbox, 200KW and 250KW are directly connected with 4-pole motors, and the speed is as low as

Product Parameters

 

Screw group

5: 6 Gear rotor

Compression method

Continuous, CHINAMFG

Compressed air outlet pressure

10MPa

Compressed air outlet temperature

Air-cooled

Compressed air outlet temperature

10ºC~15ºC higher than the ambient temperature

Volume of Lubricating Oil

About 7.5 liters

Motor speed

N=2930r/min

Rated power

37kw

Displacement

1.3MPa

4.6m³/min

Weight

730kg

Upper air temperature

45ºC

Lower limit of air temperature

0ºC

Fuel consumption

Exhaust oil content is less than 3PPM

Noise level

72dB(A)

Dimensions (length×width×height) (mm)

1200x800x1120

Model

Working Pressure

Capacity

Motor Power

Connector

Weight

Noise

Dimension

  Bar

m³/min

kw

kg

dB(A)

mm

BMVF7.5G

0.65-1.0

1.0-1.25

7.5

G3/4

200

72

800*510*800

BMVF11G

0.65-1.0

1.5-1.85

11

G1

 

260

73

1000*670*1090

BMVF15G 0.65-1.0

2.05-2.35

15

280

73

1000*670*1090

BMVF22G

0.65-1.0

2.95-3.95

22

390

74

1200*800*1120

BMVF37G 0.65-1.0

5.05-6.35

37

600

76

1340*850*1300

BMVF45G

0.65-1.0

6.45-8.2

45

800

78

1480*1030*1365

BMVF55G 0.65-1.0

8.2-9.85

55

810

80

BMVF75 0.65-1.0

10.5-13.1

75

G2

1280

81

1800*1190*1710

BMVF90 0.65-1.0

12.5-15.5

90

1300

81

BMVF110 0.65-0.8

22

110

DN65

1850

82

2700*1230*1730

BMVF132 0.65-0.8

24

132

2270

82

 

Model Working Pressure Displacement Motor Power Exhaust interface Weight Noise Dimension
  Bar m3/min kw   kg dB(A) mm
BK7.5-8G 8 1.2 7.5 G1 200 70 800*620*800
BK7.5-10 10 1 7.5 G3/4 200 72 720*700*1000
BK7.5-13 13 0.8 7.5 G3/4 200 72 720*700*1000
BK11-8G 8 1.7 11 G1 300 72 1000*670*1090
BK11-10 10 1.5 11 G1 290 72 700*670*1250
BK11-13 13 1.2 11 G1 290 72 700*670*1250
BK15-8G 8 2.4 15 G1 280 73 1000*670*1090
BK15-10 10 2.2 15 G1 290 73 700*670*1250
BK15-13 13 1.7 15 G1 290 73 700*670*1250
BK18-8 8 3 18.5 G1 500 74 1080*880*1235
BK18-10 10 2.7 18.5 G1 500 74 1080*880*1235
BK18-13 13 2.3 18.5 G1 500 74 1080*880*1235
BK22-8ZG 8 3.6 22 G1 380 74 1200*800*1100
BK22-10 10 3.2 22 G1 540 74 1080*880*1235
BK22-13 13 2.7 22 G1 540 74 1080*880*1235
BK30-8 8 5 30 G1 1/2 650 75 1120*930*1290
BK30-10 10 4.4 30 G1 1/2 650 75 1120*930*1290
BK30-13 13 3.6 30 G1 1/2 650 75 1120*930*1290
BK37-8ZG 8 6 37 G1 1/2 740 76 1530*900*1230
BK37-10 10 5.5 37 G1 1/2 730 76 1240*1030*1435
BK37-13 13 4.6 37 G1 1/2 730 76 1240*1030*1435
BK45-8G 8 7.1 45 G1 1/2 800 78 1480*1030*1345
BK45-10 10 6.5 45 G1 1/2 820 78 1240*1030*1595
BK45-13 13 5.6 45 G1 1/2 820 78 1240*1030*1595
BK55-8G 8 10 55 G1 1/2 800 80 1480*1030*1345
BK55-10 10 8.5 55 G1 1/2 1200 80 1545*1200*1470
BK55-13 13 7.4 55 G1 1/2 1200 80 1545*1200*1470

Detailed Photos

 

Built-in oil separation system The built-in oil separation design ensures the separation of oil and gas and reduces fuel consumption.

Certified Genuine Parts. CHINAMFG Certified Genuine Parts to ensure the compressors delivered to you always perform at high performance.

Adhering to the basic belief in environmental sustainability, we have been committed to continuously improving the energy efficiency of our products and creating value for users.
 

Energy saving and economical, reliable and durable, environmentally friendly and quiet.

The Latest-Generation High Efficiency Screw Rotor! “Large Rotor, Low Speed”, Direct Drive

The latest generation of high-efficiency rotor profiles, full-spectrum screw mainframe meets the national energy-saving standards.
 

 

Application

Electric power, petroleum, auto repair, laser equipment, metallurgy, biopharmaceutical, printing, garment industry

Company Profile

FAQ

1.How do your prices compare to the manufacturer/factory?

  We are the main distributor of major construction machinery manufacturers/factories in China and keep getting the best dealer prices. From the comparison and feedback from many customers, our price is even more competitive than the factory/factory price.

2.How is the delivery time?

  In general, we can deliver ordinary machines immediately to our customers within 7 days, as we have various resources to inspect stock machines, locally and nationwide, and receive machines in a timely manner. But it takes more than 30 days for a manufacturer/factory to produce an order machine.

3.How often can you respond to customer inquiries?

  Our team is made up of a group of hardworking and dynamic people who work around the clock to respond to customer inquiries and questions. Most issues can be successfully resolved within 8 hours, while manufacturers/factories take longer to respond.

4.Which payment methods can you accept?

 Usually we can use wire transfer or letter of credit, and sometimes DP. (1) Wire transfer, 30% deposit in advance, 70% balance paid before shipment, long-term cooperation customers can present a copy of the original bill of lading. (2) Letter of credit, 100% irrevocable letter of credit without “soft   terms” from internationally recognized banks can be accepted. Please seek advice from the sales manager you work with.

5.Which clauses in the Incoterms 2571 can you use?

  We are a professional and mature international player and can handle all INCOTERMS 2571, we usually work on regular terms like FOB, CFR, CIF, CIP, DAP.

6.How long are your prices valid?

  We are a gentle and friendly supplier, never greedy for profit. Our prices remain largely stable throughout the year. We will only adjust the price according to the following 2 situations: (1) USD exchange rate: According to the international currency exchange rate, the RMB exchange rate is quite different; (2) The manufacturer/factory adjusted the machine price due to the increase of labor cost or raw material cost.

7.What logistics methods can you use for shipping?

We can transport construction machinery with various means of transport. (1) 80% of our shipping will be by the sea, to all major continents such as Africa, South America, Middle East. (2) China’s inland neighboring countries, such as Russia, Mongolia, Kazakhstan, Kyrgyzstan, Tajikistan, Uzbekistan, Turkmenistan, etc., can transport by road or rail. (3) For urgently needed light spare parts, we can provide international express services, such as DHL, TNT, UPS, FedEx, etc.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Warranty Service
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Samples:
US$ 2000/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How are air compressors used in the food and beverage industry?

Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:

1. Packaging and Filling:

Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.

2. Cleaning and Sanitization:

Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.

3. Cooling and Refrigeration:

In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.

4. Aeration and Mixing:

Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.

5. Pneumatic Conveying:

In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.

6. Quality Control and Testing:

Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.

7. Air Agitation:

In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.

It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.

By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China Professional Made in China CHINAMFG Bk37kw-13bar Electric Rotary Screw Air Compressor   air compressor priceChina Professional Made in China CHINAMFG Bk37kw-13bar Electric Rotary Screw Air Compressor   air compressor price
editor by CX 2024-04-17

China best Industrial Air Compressor Energy Saving VSD Oil Lubricating Rotary Screw Air Compressor 22kw 30HP Stationary High Pressure Screw Air Compressor small air compressor

Product Description

Industrial Air Compressor Energy Saving VSD Oil Lubricating Rotary Screw Air Compressor 22kw 30HP Stationary High pressure  Screw Air Compressor 
 

Product Description

Promises Every Screw compressor Will Run Well More Than 15 Years 

Saving energy is making money !!!

 Hengchaowin rotary screw air compressor used germany technology screw(air end ) ,

 The same intake valve designed by CHINAMFG Rand,high Efficient IP54 rated motor,And quoted the high-efficiency inverter fromDenmark.

The air compressor can maintain a stable motor efficiency at any speed,so it is more energy-saving and power-saving.

  Advantage:
1.It adopts the design of large rotor and low speed, and contains 2 independent rotors, which has high efficiency and low noise,The design service life is 30 years.
2. The high-frequency flexible inverter can effectively reduce the magnetic field interference generated by the inverter, and the special heat dissipation design can prevent high temperature shutdown in summer.
3.Colorful touch system, intelligent operation, remote monitoring integrated system, convenient and worry-free.
4.Our machines have reliable quality and warranty is 2 years of the whole machine,5 years of the screw.
5. We have our professinal after sales technician team to instruct you installation and maintenance.

 

Product Parameters

 

Model 
Modelo
HWV-7A HWV-11A HWV-15A HWV-22A HWV-30A HWV-37A HWV-45A
air flow
flujo de aire
m3/min 1.2 1.1 0.9 0.8 1.65 1.5 1.3 1.1 2.5 2.3 2.1 1.9 3.8 3.6 3.1 2.9 5.3 5 4.3 4 6.7 6.2 5.2 5 7.4 7 6.3 6
cfm 42.372 38.841 31.779 28.248 58.2615 52.965 45.903 38.841 88.275 81.213 74.151 67.089 134.178 127.116 109.461 102.399 187.143 176.55 151.833 141.24 236.577 218.922 183.612 176.55 261.294 247.17 222.453 211.86
working pressure
presión laboral
bar(kg) 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5
psi 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174
power
poder
KW / HP 7.5kw/
10hp
11kw/
15hp
15kw/
20hp
22kw/
30hp
30kw/
40hp
37kw/
50hp
45kw/
60hp
noise db(A) 62±2 66±2 66±2 68±2 68±2 72±2 72±2
Caliber inch RP 1/2 RP3/4 RP3/4 RP 1 RP 1 RP1 1/2 RP1 1/2
Voltage/Frequency AC 380v/415v/220v/480v   or   50hz/60hz  accpet Customized voltage
Starting mode
Modo de inicio
varibale frequency soft start
lubricant oil liter 5 9 9 18 18 18 20
Shape dimension
(mm)
L 850 1180 1180 1300 1300 1450 1450
W 640 800 800 910 910 910 910
H 880 1210 1210 1290 1290 1290 1290
Weight KG 350 370 370 520 520 720 720

 

Company Profile

Why Choose Us
HangZhou CHINAMFG Technology Co., Ltd., founded in 1985, in ZheJiang ,China, It is a professional air compressor manufacturer with 30 years of experience in R&D, manufacturing, marketing and service.

After the technical system reform in 2000, the company introduced German advanced CHINAMFG technology, adhering to the German advanced industrial design concept, rigorous manufacturing technology and comprehensive management. We strictly implement ISO9001 international quality system certification and EU CE standard production machines. The performance and quality of our products have been widely recognized and praised by the market, occupying 30% of China’s market share.
Starting to enter overseas markets in 2571, it currently has agents and after-sales teams in North America, Western Europe, South Africa, East Africa and other regions.

Brief introduction of factory:

1. We have been engaged in R D department, production and sales of air compressors  for 30 years;  
2. Our air compressor products through  CE,SGS,ISO  certification, with more than 20 invention patents;  
3. Our products are exported to  132  countries and regions around the world;  
4. Our air compressor provides a 5-year warranty.  
If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available

Customer feedback

Providing high-quality machines is our standard, and satisfying every customer is our pursuit. Over the years, we have won unanimous praise from overseas users for our integrity and high-quality product quality.

 

Packaging & Shipping

 

The air compressor is guaranteed for 1 year and 5 years for the screw(air end) . Warranty time is calculated from machine leave the factory.

After Sales Service

1. 24/7 after sales service in different languages.
2. Online instruction for installation and commissioning.
3. On-site instruction for installation and commissioning provided by well-trained engineers or local authorized service center.
4. CHINAMFG agents and after sales service available.

FAQ
Q1: What is your product name?
A:Industrial Energy Saving VSD Oil Lubricating Rotary Screw Air Compressor Machine 22kw 30hp

Q2: Why should I choose you?
1. 24/7 after sales service support in different languages;
2. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center;
3. Technical training for customers in HENGCHAOWINO air compressor factory or working site;
4. Plenty of original spare parts with proven quality are all available from our central stocks in ZheJiang Province and all distributors’depots;
5. All kinds of technical documents in different languages.

Q3: Can you use our brand?
A: Yes, OEM is available.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Support Online and Local Service
Warranty: 1 Year
Lubrication Style: Lubricated
Customization:
Available

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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

What is the energy efficiency of modern air compressors?

The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:

Variable Speed Drive (VSD) Technology:

Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.

Air Leakage Reduction:

Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.

Efficient Motor Design:

The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.

Optimized Control Systems:

Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.

Air Storage and Distribution:

Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.

Energy Management and Monitoring:

Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.

It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.

Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.

air compressor

Can air compressors be used for automotive applications?

Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:

1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.

2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.

3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.

4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.

5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.

6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.

7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.

When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.

Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.

China best Industrial Air Compressor Energy Saving VSD Oil Lubricating Rotary Screw Air Compressor 22kw 30HP Stationary High Pressure Screw Air Compressor   small air compressor China best Industrial Air Compressor Energy Saving VSD Oil Lubricating Rotary Screw Air Compressor 22kw 30HP Stationary High Pressure Screw Air Compressor   small air compressor
editor by CX 2024-03-27

China Best Sales Water Lubricated Oil Free Stationary Electric Direct Driven Rotary Screw Air Compressor air compressor repair near me

Product Description

Working principle and characteristics of single screw compressor:

 

  • Simple construction Low vibration
    The single screw air compressor uses a single screw and 2 star wheels, 1 placed on either side of the screw. Radial and axial loads cancel each other, resulting a theoretically zero load. This is the most advanced designing structure of the single screw air compressor.

  • High efficiency
    Firstly, single screw air compressor theoretically doesn’t have any clearance volume. Secondly, the water used as a lubricating medium also seals gap inside the compression chamber, and enables high efficient operation at low speeds. Thirdly, using water as a cooling method keep compressor ideal isothermal compression.

  • Energy saving
    When the actual air usage is lower than rated air delivery, compressor consumes extra power without any air output during unloading. However, with inverter, compressor changes the rotary speed of motor depending on detected air pressure, resulting energy saving.

  • Less noise
    First, the motor and screw are directly connected without any rotation gear to cause gear noise. Meanwhile, sound absorbing materials are also used in the equipment shell to reduce noise.

  • Stable air delivery
    Depending on the valve of pressure sensor, the digital controller change the motor rotation speed through inverter. That is how it controls the discharge air pressure to make stable air output.

  • Monitorable
    Intelligent monitoring is used to prevent accidents. Emergency alarm appears on computers and short messages will also be sent to managers. All these are substantial to the prevention of production accidents.

Dry Type Oil-free Air Compressor Technical Parameters
 

Model Capacity(FAD)* Maxinmum working Installed motor power Lubricated Water Capacity Noise Dimensions(mm) Weight Air outlet Cooling Water Capacity
pressure level** pipe diameter
m3/min cfm bar(g) psig kw hp L/min dB(A) L*W*H(mm) kg Inch T/h
DVAWH-55(W) 1.8-6.0 64-212 20 290 37+15 50+20 86 70 29, China
Our factory is located in  No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Local Distributor Service
Warranty: 18 months Warranty
Lubrication Style: Oil-free
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

Are there differences between single-stage and two-stage air compressors?

Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:

Compression Stages:

The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.

Compression Process:

In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.

Pressure Output:

The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.

Efficiency:

Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.

Intercooling:

Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.

Applications:

The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.

It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.

In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.

air compressor

In which industries are air compressors widely used?

Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:

1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.

2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.

3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.

4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.

5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.

6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.

7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.

8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.

9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.

These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.

China Best Sales Water Lubricated Oil Free Stationary Electric Direct Driven Rotary Screw Air Compressor   air compressor repair near meChina Best Sales Water Lubricated Oil Free Stationary Electric Direct Driven Rotary Screw Air Compressor   air compressor repair near me
editor by CX 2024-03-27

China Professional Permanent Magnetic Pm VSD Rotary Screw Air Compressor with Converter for Concrete Production with Good quality

Product Description

Permanent Magnetic Pm VSD Rotary Screw Air Compressor with Converter for Concrete Production

Specification:

Parameter/Model Displacement/Pressure Cooling Method Lubrication volume(L) Noise db Driving mode Voltage Power Start up mode Dimention Weight Output pipe diameter
m3/min KW/HP L*W*H KG
ZL-10A 0.9/0.7 0.8/0.8 0.69/1.0 0.6/1.2 air cooling 10 66±2 direct driving 220V/380V/415V;50Hz/60Hz 7.5/10 y-start-up; varialbe Frequency starting 850*700*920 210 G 1/2″
ZL-20A 2.5/0.7 2.3/0.8 2.1/1.0 1.9/1.2 air cooling 18 68±2 direct driving 220V/380V/415V;50Hz/60Hz 15/20 y-start-up; varialbe Frequency starting 950*750*1250 300 G 3/4
ZL-30A 3.8/0.7 3.6/0.8 3.2/1.0 2.7/1.2 air cooling 18 68±2 direct driving 220V/380V/415V;50Hz/60Hz 22/30 y-start-up; varialbe Frequency starting 1380*850*1160 450 G 1″
ZL-50A 6.8/0.7 6.2/0.8 5.6/1.0 5.0/1.2 air cooling 30 68±2 direct driving 220V/380V/415V;50Hz/60Hz 37/50 y-start-up; varialbe Frequency starting 1550*1000*1330 650 G 1-1/2
ZL-10A-PM 0.9/0.7 0.8/0.8 0.69/1.0 0.6/1.2 air cooling 10 66±2 direct driving 220V/380V/415V;50Hz/60Hz 7.5/10 y-start-up; varialbe Frequency starting 850*700*820 210 G 1/2″
ZL-20A-PM 2.5/0.7 2.3/0.8 2.1/1.0 1.9/1.2 air cooling 18 68±2 direct driving 220V/380V/415V;50Hz/60Hz 15/20 y-start-up; varialbe Frequency starting 950*750*1250 300 G 3/4″
ZL-30A-PM 3.8/0.7 3.6/0.8 3.2/1.0 2.7/1.2 air cooling 18 68±2 direct driving 220V/380V/415V;50Hz/60Hz 22/30 y-start-up; varialbe Frequency starting 1380*850*1160 450 G 1″
ZL-50A-PM 6.8/0.7 6.2/0.8 5.6/1.0 5.0/1.2 air cooling 30 68±2 direct driving 220V/380V/415V;50Hz/60Hz 37/50 y-start-up; varialbe Frequency starting 1550*1000*1330 650 G 1-1/2″

Intelelligent Permanent Magnet Frequency Screw Air Compressor

The motor is made of the special material of rare-earth permanent magnet,strong magnetic field,large overload torque and small curent while starting and operation ; Soft starter by the inverter,avoiding the strong mechanical shock while starting,prolonging the life of machine,reducing the maintenance,improving the reliability.

High efficiency permanent motor,energy saving about 5-8 compared to the ordinary three-phase asynchronous motor.
Split,maintenance and disassembly moer convenience(split machine).
Coaxial structure,without any transmission loss(one-piece machine).
IPM frequency conversation technology,permanent mannet frequency conversion air compressor relative to ordinary frequency air compressor average energy saving more than 30%.

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Why Trust Us ?

Who Are We?

Tai zhou Mechanical &Electrical Co.Ltd. Is 1 of the main manufactures,specializing in the Research and Development,Manufacturing and sales of the Piston air compressor. Our company located in the CHINAMFG town,LuQiao District, TaiZhou City, far from TaiZhou Airport is only 3KM,and HangZhou port is around 220KM,the traffic is very convenient for your.visiting.
Our company owns an area of 50000 suqare mater and has more than 300 staffs.  

We have advanced production equipment and well familiar with the process of the mass production,have high precision measuring instruments and high efficiency of automatic assembly line ensure the quality and quantity of the [roduct. We have strong technical strength and production management ,gathering the technical team and manamement team from the leading enterprise of air compressor in domestic .we set up our town lad and development tesm,with a strong ability to develop thre product ,meeting the diffient demand from the different customer and different ,maket.

We take the maket demand as the guidance ,strives for the survival by quality ,strives for the development by innovation,always put customers,quality and innovation in the first place ,follow up the prefessional management and continuously satisfy the demanded of the customer,We always follow up the principle of people-oriented,legitimate business,honest & trustworthy,focus on the industy of the air compressor,with the effort to create a first-class brand in the industry of air compressor ,with the effort to create a first-class brand in the industry of air compressor.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Support
Warranty: 12 Months
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Samples:
US$ 3500/Piece
1 Piece(Min.Order)

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air compressor

Can air compressors be used for shipbuilding and maritime applications?

Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:

1. Pneumatic Tools and Equipment:

Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.

2. Painting and Surface Preparation:

Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.

3. Pneumatic Actuation and Controls:

Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.

4. Air Start Systems:

In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.

5. Pneumatic Conveying and Material Handling:

In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.

6. Air Conditioning and Ventilation:

Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.

These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.

air compressor

How do you choose the right air compressor for woodworking?

Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:

1. Required Air Volume (CFM):

Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.

2. Tank Size:

Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.

3. Maximum Pressure (PSI):

Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.

4. Noise Level:

Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.

5. Portability:

Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.

6. Power Source:

Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.

7. Quality and Reliability:

Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.

8. Budget:

Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.

By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.

air compressor

How do you choose the right size of air compressor for your needs?

Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:

1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.

2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.

3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.

4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.

5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.

6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.

7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.

8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.

By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.

China Professional Permanent Magnetic Pm VSD Rotary Screw Air Compressor with Converter for Concrete Production   with Good qualityChina Professional Permanent Magnetic Pm VSD Rotary Screw Air Compressor with Converter for Concrete Production   with Good quality
editor by CX 2024-03-08

China Standard Energy Saving Water Lubricating Oil Free Dual-Stage Pm VSD Rotary Screw Type Air Compressor for General Industry with Best Sales

Product Description

2~40bar DIRECT-DRIVE  WATER-INJECTED OIL-FREE  SCREW AIR COMPRESSOR (PM VSD)
 

1. Low temperature means more efficiency
With an exceptionally low running temperature of less than 60ºC, near isothermal compression is achieved. 
The superior cooling capability of water removes the heat and gives more air per kW of power.
This also eliminates the need for an internal cooler and aftercooler, the associated power consumption reduces pressure drop to a minimum.

2. Cutting the maintenance cost
Spare parts only need air filter elements and water filter elements
Low operating temperature ensures the long service life of the screw air end, avoiding expensive maintenance costs for the screw rotor.
Low temperature reduces the stress on other components ensuring long life.

3. Avoiding the costs of extra energy to combat pressure drop
These costs, although not apparent at the time of purchase, are very high and contribute substantially to the total cost of ownership.

4. No Gearbox  No need for associated oil lubrication.

5. Simple structure 
Fewer moving parts than the dry oil-free screw air compressor, meaning there is less to go wrong, 
while balance bearing loads extend the compression element service life for low-cost operation. 

 

Product Parameters

 

Product Description

 

Company Profile

 

 

Hot Sale Products

 

 

 

            2~10bar Oil-injected                        7~16bar All-in-1                       Small Single-phase
       Screw Air Compressor                   Screw Air Compressor                 Screw Air Compressor  

 

          2~40bar 100% Oil-free                   8~12bar 100% Oil-free                Diesel Engine Portable
       Screw Air Compressor                   Scroll Air Compressor                 Screw Air Compressor  

 

 

Main Product

 

What we can supply:

* Oil-injected Screw Air Compressor (2~16 bar)
* All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar)
* Single-phase Small Screw Air Compressor for Home use (8~10 bar)
* Water-injected Oil-free Screw Air Compressor (2~40 bar)
* Oil-free Scroll Air Compressor (8~12 bar)
* Diesel&Electric Engine Portable Screw Air Compressor (8~30 bar)
* Air Dryer, Air tank, Filters, and other Spare parts

 
 

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After-sales Service: 24*7 Online Services and Video Guide
Warranty: 1 Year for The Whole Machine & 2 Years for Air End
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Installation Type: Stationary Type
Customization:
Available

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air compressor

How does variable speed drive technology improve air compressor efficiency?

Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:

1. Matching Air Demand:

Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.

2. Reduced Unloaded Running Time:

Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.

3. Soft Starting:

Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.

4. Energy Savings at Partial Load:

In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.

5. Elimination of On/Off Cycling:

Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.

6. Enhanced System Control:

VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.

By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

Are there air compressors specifically designed for high-pressure applications?

Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:

1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.

2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.

3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.

4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:

  • Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
  • Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
  • Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
  • Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
  • Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.

5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.

When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.

High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.

China Standard Energy Saving Water Lubricating Oil Free Dual-Stage Pm VSD Rotary Screw Type Air Compressor for General Industry   with Best SalesChina Standard Energy Saving Water Lubricating Oil Free Dual-Stage Pm VSD Rotary Screw Type Air Compressor for General Industry   with Best Sales
editor by CX 2024-03-06