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China Professional Made in China CHINAMFG Bk37kw-13bar Electric Rotary Screw Air Compressor air compressor price

Product Description

 

BK series new screw air compressor new-generation low-consumption and high-efficiency motor;Large starting torque, insulation class F, protection class IP54;SKF bearings, low noise and long life;With a refueling device, it can be refueled without stopping.

Product Description

Yin-Yang Rotor Compression System
Better sealing, smaller leakage channel will produce high-efficiency roller sliding film to reduce heat of compression, and gas production is improved by 10%-15%

Built-in oil and gas separation design
Adopt a built-in oil separation setting to ensure the oil and gas separation effect and reduce fuel consumption
·High filtration level and low flow resistance
·Good noise reduction and mute effect
· Oil and gas separation, high-temperature resistance, high-pressure resistance – reduce the oil content of the exhaust
·Clean exhaust to ensure clean gas

Timely Smart Control Panel
·Using a user-friendly interface to prompt operation, clear at a glance, real-time monitoring of information, providing important information alarm, storage, and query functions

Precision oil filter
·Use high-density filter paper to filter oil
· Completely filter out lubricating oil

Low-consumption and high-efficiency motor, large starting torque
·Insulation class F, protection class IP23.
·Built-in refueling device, can refuel without stopping.

Cooling copper pipe
The radiator made of high-quality copper tubes can make the heat generated by the condensation of the machine quickly Dissipate, maintain the internal temperature

oil pipeline
·Excellent material
·Stable oil delivery without clogging

The system adopts the step-less adjustment of the displacement of 0-100. When the air consumption is reduced, the exhaust volume is also reduced, and the current of the motor is also reduced at the same time; when the air is not used, the air compressor runs empty, and the air compressor is automatically stopped for a long time. When the gas consumption increases, resume the heavy vehicle. Excellent energy-saving effect.
good environmental adaptability
The extraordinary cooling system design is especially suitable for Asia’s high temperature and high humidity environments. The excellent vibration isolation technology and noise reduction measures make the installation of CHINAMFG screw air compressors not require special foundations. As long as a small space for ventilation and maintenance is left, your compressor can be installed well.
Design features of screw rotor profile:
1. Fully realize “surface-to-surface” meshing, thereby helping to form a hydrodynamic lubricating film, reducing lateral leakage through the contact belt, improving compressor efficiency; and improving rotor processing and inspection performance.
2. Adopt the design idea of “large rotor, large bearing, low speed”, the speed is 3050 lower than other brands, which can reduce noise and vibration, reduce exhaust temperature, improve rotor rigidity, prolong service life, and reduce the carbonization of impurities and oil animal sensitivity.
3. The power range is 4355KW, of which 18.5250KW are directly connected without a gearbox, 200KW and 250KW are directly connected with 4-pole motors, and the speed is as low as

Product Parameters

 

Screw group

5: 6 Gear rotor

Compression method

Continuous, CHINAMFG

Compressed air outlet pressure

10MPa

Compressed air outlet temperature

Air-cooled

Compressed air outlet temperature

10ºC~15ºC higher than the ambient temperature

Volume of Lubricating Oil

About 7.5 liters

Motor speed

N=2930r/min

Rated power

37kw

Displacement

1.3MPa

4.6m³/min

Weight

730kg

Upper air temperature

45ºC

Lower limit of air temperature

0ºC

Fuel consumption

Exhaust oil content is less than 3PPM

Noise level

72dB(A)

Dimensions (length×width×height) (mm)

1200x800x1120

Model

Working Pressure

Capacity

Motor Power

Connector

Weight

Noise

Dimension

  Bar

m³/min

kw

kg

dB(A)

mm

BMVF7.5G

0.65-1.0

1.0-1.25

7.5

G3/4

200

72

800*510*800

BMVF11G

0.65-1.0

1.5-1.85

11

G1

 

260

73

1000*670*1090

BMVF15G 0.65-1.0

2.05-2.35

15

280

73

1000*670*1090

BMVF22G

0.65-1.0

2.95-3.95

22

390

74

1200*800*1120

BMVF37G 0.65-1.0

5.05-6.35

37

600

76

1340*850*1300

BMVF45G

0.65-1.0

6.45-8.2

45

800

78

1480*1030*1365

BMVF55G 0.65-1.0

8.2-9.85

55

810

80

BMVF75 0.65-1.0

10.5-13.1

75

G2

1280

81

1800*1190*1710

BMVF90 0.65-1.0

12.5-15.5

90

1300

81

BMVF110 0.65-0.8

22

110

DN65

1850

82

2700*1230*1730

BMVF132 0.65-0.8

24

132

2270

82

 

Model Working Pressure Displacement Motor Power Exhaust interface Weight Noise Dimension
  Bar m3/min kw   kg dB(A) mm
BK7.5-8G 8 1.2 7.5 G1 200 70 800*620*800
BK7.5-10 10 1 7.5 G3/4 200 72 720*700*1000
BK7.5-13 13 0.8 7.5 G3/4 200 72 720*700*1000
BK11-8G 8 1.7 11 G1 300 72 1000*670*1090
BK11-10 10 1.5 11 G1 290 72 700*670*1250
BK11-13 13 1.2 11 G1 290 72 700*670*1250
BK15-8G 8 2.4 15 G1 280 73 1000*670*1090
BK15-10 10 2.2 15 G1 290 73 700*670*1250
BK15-13 13 1.7 15 G1 290 73 700*670*1250
BK18-8 8 3 18.5 G1 500 74 1080*880*1235
BK18-10 10 2.7 18.5 G1 500 74 1080*880*1235
BK18-13 13 2.3 18.5 G1 500 74 1080*880*1235
BK22-8ZG 8 3.6 22 G1 380 74 1200*800*1100
BK22-10 10 3.2 22 G1 540 74 1080*880*1235
BK22-13 13 2.7 22 G1 540 74 1080*880*1235
BK30-8 8 5 30 G1 1/2 650 75 1120*930*1290
BK30-10 10 4.4 30 G1 1/2 650 75 1120*930*1290
BK30-13 13 3.6 30 G1 1/2 650 75 1120*930*1290
BK37-8ZG 8 6 37 G1 1/2 740 76 1530*900*1230
BK37-10 10 5.5 37 G1 1/2 730 76 1240*1030*1435
BK37-13 13 4.6 37 G1 1/2 730 76 1240*1030*1435
BK45-8G 8 7.1 45 G1 1/2 800 78 1480*1030*1345
BK45-10 10 6.5 45 G1 1/2 820 78 1240*1030*1595
BK45-13 13 5.6 45 G1 1/2 820 78 1240*1030*1595
BK55-8G 8 10 55 G1 1/2 800 80 1480*1030*1345
BK55-10 10 8.5 55 G1 1/2 1200 80 1545*1200*1470
BK55-13 13 7.4 55 G1 1/2 1200 80 1545*1200*1470

Detailed Photos

 

Built-in oil separation system The built-in oil separation design ensures the separation of oil and gas and reduces fuel consumption.

Certified Genuine Parts. CHINAMFG Certified Genuine Parts to ensure the compressors delivered to you always perform at high performance.

Adhering to the basic belief in environmental sustainability, we have been committed to continuously improving the energy efficiency of our products and creating value for users.
 

Energy saving and economical, reliable and durable, environmentally friendly and quiet.

The Latest-Generation High Efficiency Screw Rotor! “Large Rotor, Low Speed”, Direct Drive

The latest generation of high-efficiency rotor profiles, full-spectrum screw mainframe meets the national energy-saving standards.
 

 

Application

Electric power, petroleum, auto repair, laser equipment, metallurgy, biopharmaceutical, printing, garment industry

Company Profile

FAQ

1.How do your prices compare to the manufacturer/factory?

  We are the main distributor of major construction machinery manufacturers/factories in China and keep getting the best dealer prices. From the comparison and feedback from many customers, our price is even more competitive than the factory/factory price.

2.How is the delivery time?

  In general, we can deliver ordinary machines immediately to our customers within 7 days, as we have various resources to inspect stock machines, locally and nationwide, and receive machines in a timely manner. But it takes more than 30 days for a manufacturer/factory to produce an order machine.

3.How often can you respond to customer inquiries?

  Our team is made up of a group of hardworking and dynamic people who work around the clock to respond to customer inquiries and questions. Most issues can be successfully resolved within 8 hours, while manufacturers/factories take longer to respond.

4.Which payment methods can you accept?

 Usually we can use wire transfer or letter of credit, and sometimes DP. (1) Wire transfer, 30% deposit in advance, 70% balance paid before shipment, long-term cooperation customers can present a copy of the original bill of lading. (2) Letter of credit, 100% irrevocable letter of credit without “soft   terms” from internationally recognized banks can be accepted. Please seek advice from the sales manager you work with.

5.Which clauses in the Incoterms 2571 can you use?

  We are a professional and mature international player and can handle all INCOTERMS 2571, we usually work on regular terms like FOB, CFR, CIF, CIP, DAP.

6.How long are your prices valid?

  We are a gentle and friendly supplier, never greedy for profit. Our prices remain largely stable throughout the year. We will only adjust the price according to the following 2 situations: (1) USD exchange rate: According to the international currency exchange rate, the RMB exchange rate is quite different; (2) The manufacturer/factory adjusted the machine price due to the increase of labor cost or raw material cost.

7.What logistics methods can you use for shipping?

We can transport construction machinery with various means of transport. (1) 80% of our shipping will be by the sea, to all major continents such as Africa, South America, Middle East. (2) China’s inland neighboring countries, such as Russia, Mongolia, Kazakhstan, Kyrgyzstan, Tajikistan, Uzbekistan, Turkmenistan, etc., can transport by road or rail. (3) For urgently needed light spare parts, we can provide international express services, such as DHL, TNT, UPS, FedEx, etc.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Warranty Service
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Samples:
US$ 2000/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How are air compressors used in the food and beverage industry?

Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:

1. Packaging and Filling:

Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.

2. Cleaning and Sanitization:

Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.

3. Cooling and Refrigeration:

In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.

4. Aeration and Mixing:

Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.

5. Pneumatic Conveying:

In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.

6. Quality Control and Testing:

Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.

7. Air Agitation:

In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.

It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.

By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China Professional Made in China CHINAMFG Bk37kw-13bar Electric Rotary Screw Air Compressor   air compressor priceChina Professional Made in China CHINAMFG Bk37kw-13bar Electric Rotary Screw Air Compressor   air compressor price
editor by CX 2024-04-17

China high quality China CHINAMFG Good Price Intelligent PLC Control High Quality Professional Electric Motor Powered Direct Screw Air Compressor with CE and ISO Certification air compressor lowes

Product Description

BEEST—-AIR COMPRESSOR&SOLUTION

Moair Energy Conservation Durable Two Stage Screw Air Compressor with Double Permanent Magnet Motor

1. Company background

ZheJiang CHINAMFG International Trade Co., Ltd. is the senior partner of HangZhou CHINAMFG Compressor Co., Ltd , we are committed to the sales and after-sales service of air compressors in Southeast Asia, and have stores in Indonesia.
We are the professional manufacturer of the air compressor products of various types including the permanent-magnet synchronous variable-frequency series,permanent-magnet synchronous low-pressure series,permanent-magnet sunchronous two-stage compressors series,etc.
More than 10 years of professional screw compressors manufacturing technology,bringing the international first-class permanent magnet synchronous drive and control technologies.

2. Product introduction

Equipped with an IE3 motor, the direct drive rotary screw air compressor consists of a high-accuracy screw and high-quality casting, with a wide variable range of parameters.

3.Core components

Motor 

  • More stable: no mechanical transmission troubles
    There is no gear shaft in the air compressor and the effective permanent magnet motor and the male rotor are directly connected on 1 shaft without gear drive, which can eliminate pitting of gear or hidden troubles of tooth fracture.
    Without shaft coupling, 2 integrated PM motors directly drive 2 airends of the air compressor, avoiding the hidden troubles of shaft coupling failure.
  • More energy-savings: the airend is always in a smooth running state
    The 2 stage 3 phase permanent magnet rotary gear screw air compressor of CHINAMFG is powered by 2 independent PM motors and 2 independent inverters, which is intelligently controlled such as keep the airend running at a best level-pressure point by controlling discharge pressure and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of air compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
  • More effective: high-efficiency permanent magnet motor and no gear drive loss.
    With a motor of a high protection degree of IP54, it is more energy-saving and it can stay effective at low frequency and low speed.
  • More environment-friendly operation with lower noise
    No noise of motor bearings, gear meshing and coupling transmission.
  • More structure-compact
    The volume of PM motor is small and the structure is compact, which can save much space.

    4.Parameters

    5.Principle of energy-saving
     

    • Change the traditional induction motor with high-efficiency technology of permanent magnet rotary screw motor, thus reducing the consumption in transmission.
    • Powered by 2 independent PM motors and 2 independent inverters, the compressor is intelligently controlled such as keep the airend running at a best level-pressure point by controlling pressure of air flow and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
    • Because the gear ratio is fixed, point efficiency is emphasized in this case. That is to say, only with fixed rotary speed and rated pressure did it have the best specific power. When running in a state of variable speed and variable frequency, considering the fixed speed of gear, interstage pressure will not reach the best one. Rotational speed declining while energy consumption not declining at the same time, it is not suitable for running in variable speed and variable frequency state.

       

    /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    After-sales Service: Online Service
    Warranty: One Year
    Lubrication Style: Lubricated
    Cooling System: Air Cooling
    Power Source: AC Power
    Cylinder Position: Vertical

    air compressor

    What are the advantages of using rotary vane compressors?

    Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:

    1. Compact and Lightweight:

    Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.

    2. High Efficiency:

    Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.

    3. Quiet Operation:

    Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.

    4. Oil Lubrication:

    Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.

    5. Versatile Applications:

    Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.

    6. Easy Maintenance:

    Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.

    These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.

    air compressor

    Can air compressors be integrated into automated systems?

    Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:

    Pneumatic Automation:

    Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.

    Control and Regulation:

    In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.

    Sequential Operations:

    Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.

    Energy Efficiency:

    Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.

    Monitoring and Diagnostics:

    Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.

    When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.

    In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.

    air compressor

    Are there air compressors specifically designed for high-pressure applications?

    Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:

    1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.

    2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.

    3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.

    4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:

    • Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
    • Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
    • Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
    • Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
    • Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.

    5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.

    When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.

    High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.

    China high quality China CHINAMFG Good Price Intelligent PLC Control High Quality Professional Electric Motor Powered Direct Screw Air Compressor with CE and ISO Certification   air compressor lowesChina high quality China CHINAMFG Good Price Intelligent PLC Control High Quality Professional Electric Motor Powered Direct Screw Air Compressor with CE and ISO Certification   air compressor lowes
    editor by CX 2024-04-16

    China factory Cheap Price 2bar 3bar 4bar 5bar Low Pressure Oil Lubrication Rotary Double Screw Type Air Compressor with Inovance/Zoncn/Sinee Inverter 12v air compressor

    Product Description

    OIL INJECTED ROTARY SCREW AIR COMPRESSOR (2~5bar)

    Product Parameters

     

    Product Description

    Hot Sale Products

     

     

     

               2~10bar Oil-injected                        7~16bar All-in-1                       Small Single-phase
           Screw Air Compressor                   Screw Air Compressor                 Screw Air Compressor  

     

             2~40bar 100% Oil-free                   8~12bar 100% Oil-free                Diesel Engine Portable
           Screw Air Compressor                   Scroll Air Compressor                 Screw Air Compressor  

     

    Main Product

     

    What we can supply:

    * Oil-injected Screw Air Compressor (2~16 bar)
    * All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar)
    * Single-phase Small Screw Air Compressor for Home use (8~10 bar)
    * Water-injected Oil-free Screw Air Compressor (2~40 bar)
    * Oil-free Scroll Air Compressor (8~12 bar)
    * Diesel&Electric Engine Portable Screw Air Compressor (8~30 bar)
    * Air Dryer, Air tank, Filters, and other Spare parts

    After-sales Service: 24*7 Online Services and Video Guide
    Warranty: 1 Year for The Whole Machine & 2 Years for Airend
    Lubrication Style: Lubricated
    Cooling System: Air Cooling
    Power Source: AC Power
    Installation Type: Stationary Type
    Customization:
    Available

    |

    air compressor

    Can air compressors be used for painting and sandblasting?

    Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:

    Painting:

    Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:

    • Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
    • Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
    • Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.

    Sandblasting:

    Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:

    • Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
    • Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
    • Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.

    When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.

    Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.

    air compressor

    What is the impact of altitude on air compressor performance?

    The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:

    1. Decreased Air Density:

    As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.

    2. Reduced Airflow:

    The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.

    3. Decreased Power Output:

    Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.

    4. Extended Compression Cycle:

    At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.

    5. Pressure Adjustments:

    When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.

    6. Compressor Design:

    Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.

    7. Maintenance Considerations:

    Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.

    When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.

    air compressor

    Can you explain the basics of air compressor terminology?

    Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:

    1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.

    2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.

    3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.

    4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.

    5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.

    6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.

    7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.

    8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.

    9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.

    These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.

    China factory Cheap Price 2bar 3bar 4bar 5bar Low Pressure Oil Lubrication Rotary Double Screw Type Air Compressor with Inovance/Zoncn/Sinee Inverter   12v air compressorChina factory Cheap Price 2bar 3bar 4bar 5bar Low Pressure Oil Lubrication Rotary Double Screw Type Air Compressor with Inovance/Zoncn/Sinee Inverter   12v air compressor
    editor by CX 2023-11-06

    China best 2022 New Technology Cheapest Price 13bar Electric Screw Air Compressor for Foam Machinery lowes air compressor

    Product Description

    Q1: What information do I need to provide to get the suitable machine?
    1. How much air delivery capacity ( Unit:CFM or M3/Min )
    2 How much working pressure ( Unit:PSI, Bar or Mpa )
    3.What is the voltage and frequency of my country of residence ( V/Hz )
    4. Whether I need other accessories such as air tank, filters and/or air dryers.
    Tell us the answer, we will offer scheme for you!

    Q2: What are the general unit conversion?
    1bar = 0.1Mpa = 14.5psi 1m³/min = 35.32cfm 1KW = 1.34HP

    Q3: Are you factory or trading company?
    We are factory. Our factory is located in 39 Xihu (West Lake) Dis. Rd, HangZhou, ZHangZhoug

    Q4: Which trade term can you accept?
    FOB, CIF, CFR, EXW, etc.

    Q5: How long will you take to arrange production?
    15 days for Regular Products, 35 days for Customizing Models

    SPECIFICATION
     

    MODEL LG-20Z-13
    Ambient Temperature -5ºC to +45 ºC
    Max Pressure (bar) 13 
    Air Delivery (m3/min) 1.9
    Compression Stage Single Stage Compression
    Cooling Method Air Cooled
    Discharge Temperature (ºC) ≤ 75ºC
    Oil  Cotent (ppm) ≤3
    Transmission Method Direct Driven
    Sound Level dB(A) 66±3
    Lubricating Oil Amount 7.5L
    Motor Power 15KW/20HP
    Motor Level Of Protection  IP55
    Voltage 380V/3ph/50Hz
    Dimensions (mm) 1060×720×1005(L*W*H)
    Weight 320KG
    Discharge Outlet Thread 3/4”

    After-sales Service: Operation Training; Maintenance
    Warranty: 2-Year-Warranty
    Lubrication Style: Lubricated
    Cooling System: Air Cooling
    Power Source: AC Power
    Installation Type: Stationary Type
    Samples:
    US$ 660/set
    1 set(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    air compressor

    What are the advantages of using an air compressor in construction?

    Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:

    • Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
    • Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
    • Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
    • Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
    • Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
    • Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
    • Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.

    It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.

    In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.

    air compressor

    How do you troubleshoot common air compressor problems?

    Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

    1. No Power:

    • Check the power source and ensure the compressor is properly plugged in.
    • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
    • Verify that the compressor’s power switch or control panel is turned on.

    2. Low Air Pressure:

    • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
    • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
    • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

    3. Excessive Noise or Vibration:

    • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
    • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
    • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

    4. Air Leaks:

    • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
    • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
    • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

    5. Excessive Moisture in Compressed Air:

    • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
    • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
    • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

    6. Motor Overheating:

    • Ensure the compressor’s cooling system is clean and unobstructed.
    • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
    • Verify that the compressor is not being operated in an excessively hot environment.
    • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
    • Consider using a thermal overload protector to prevent the motor from overheating.

    If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

    air compressor

    Can you explain the basics of air compressor terminology?

    Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:

    1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.

    2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.

    3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.

    4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.

    5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.

    6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.

    7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.

    8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.

    9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.

    These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.

    China best 2022 New Technology Cheapest Price 13bar Electric Screw Air Compressor for Foam Machinery   lowes air compressorChina best 2022 New Technology Cheapest Price 13bar Electric Screw Air Compressor for Foam Machinery   lowes air compressor
    editor by CX 2023-11-01

    China factory 40HP Screw Air Compressor for General Industrial Equipment with Best Price with Best Sales

    Product Description

    Product Description

    Our company provides you with a full set of industrial gas solutions, including screw air compressor, piston air compressor, permanent magnet inverter air compressor, special air compressor for blowing bottles, special air compressor for laser cutting and a full set of post-treatment system.Professional solution to all your gas needs, high equipment reliability, remarkable energy saving effect.

    Details Images

    Screw compressor technical parameters
    Model ALB-25HP ALB-30HP ALB-40HP ALB-50HP ALB-60HP

    Free Air Delivery/ Discharge Pressure

    M³/Min/MPa 3.1/0.7 3.8/0.7 5.2/0.7 6.8/0.7 7.8/0.7
    2.9/0.8 3.6/0.8 5.0/0.8 6.2/0.8 7.3/0.8
    2.7/1.0 3.2/1.0 4.3/1.0 5.6/1.0 7.0/1.0
    2.2/1.3 2.9/1.3 3.7/1.3 4.8/1.3 5.8/1.3
    Compressed series single stage
    Environmental temperature -5ºC-+45ºC
    Cooling mode Air-Cooled
    Discharge Temperature ºC 55ºC
    LubricantL L 18 30
    Noise dB(A) ≤72
    Drive method Direct drive
    Power supply V/PH/HZ 380V/50HZ
    power KW 18.5 22 30 37 45
    Starting type Frequency conversion
    Dimensions
    (mm)
    Length 1380 1500
    Width 850 1000
    Height 1160 1320
    Weight KG 460 470 480 760 780
    Air Outlet Pipe Diameter imch/mm R1 “ R1 1/2″

    Company Profile
    HangZhou CHINAMFG Drilling Equipment Co., Ltd. mainly provides holistic drilling solutions, serving the mining, stone crushing, water conservancy drilling industry, to help you solve the problem of drilling at high efficiency and low cost. We mainly provide mobile air compressors, drilling rigs, hammer, drill bit, crushers, underground water detector.We are your trustworthy partner.

    FAQ
    1.Is it difficult to operate and make the graph?
    The instrument is easy to operate and we will send you the detailed operation manual via email.
    The detector directly mapping with 1 button, no need computer drawing mapping.

    2.What is the accuracy?
    Our natural electric field instruments have been made for more than 10 years, with advanced technology and market test. We have obtained many invention patents. Our customer feedback rate reaches 100%. Accuracy over 95%.
    3.How about after-sales service?
    2 year warranty.Free data service for life.The professional geologist give the suggestions and 24hours online.

     

    Lubrication Style: Oil-free
    Cooling System: Air Cooling
    Power Source: AC Power
    Cylinder Position: Angular
    Structure Type: Closed Type
    Installation Type: Movable Type
    Customization:
    Available

    |

    air compressor

    What is the impact of humidity on compressed air quality?

    Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

    1. Corrosion:

    High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

    2. Contaminant Carryover:

    Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

    3. Decreased Efficiency of Pneumatic Systems:

    Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

    4. Product Contamination:

    In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

    5. Increased Maintenance Requirements:

    Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

    6. Adverse Effects on Instrumentation:

    Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

    To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

    air compressor

    Are there differences between single-stage and two-stage air compressors?

    Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:

    Compression Stages:

    The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.

    Compression Process:

    In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.

    Pressure Output:

    The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.

    Efficiency:

    Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.

    Intercooling:

    Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.

    Applications:

    The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.

    It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.

    In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.

    air compressor

    Can you explain the basics of air compressor terminology?

    Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:

    1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.

    2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.

    3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.

    4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.

    5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.

    6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.

    7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.

    8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.

    9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.

    These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.

    China factory 40HP Screw Air Compressor for General Industrial Equipment with Best Price   with Best SalesChina factory 40HP Screw Air Compressor for General Industrial Equipment with Best Price   with Best Sales
    editor by CX 2023-10-30

    China high quality Factory Price Silent Rotary Pm VSD Screw Air Compressor 15kw 22kw supplier

    Product Description

    Factory Price Silent Rotary PM VSD Screw Air Compressor 15KW 22Kw

    Promises Every Machine Will Run Well More Than 15 Years 

    Product Description

    Saving energy is making money

    Hengchaowin rotary screw air compressor used germany technology screw(air end ) ,

    The same intake valve designed by CHINAMFG Rand,
    high Efficient IP54 rated motor,

    And quoted the high-efficiency inverter fromDenmark.

    The air compressor can maintain a stable motor efficiency at any speed,so it is more energy-saving and power-saving.

    Basic introduction of air compressor

     

    Model :  vsd15hp 11kw rotary screw air compressor for fiber laser cutting
    Type:  Energy Saving Air Compressor
    Voltage:  380V/50HZ/3P, 220V/60HZ/3P, 400V/50HZ/3P, 415V/50HZ/3P or Customer′s Requirements
    Working Pressure:  7~12.5 bar
    Installed Motor Power:  11kw /15HP
    / 10HPCapacity: 1.5-0.8m3/min
    Color:  Blue or gery
    Driven Method: Direct drive
    Air End: Original Ally-win Air End from Germany
    Trademark:  Hengchaowin
    Transport Package:  Standard Wooden Packing
    Available Certificate:  CE, ISO, UL, ASME, GHOST
    Origin:  ZheJiang , China
    application:  Casting , Metal , Plastic , Rubber

    Detailed Photos

    Brief Introduction:
    Air end: Germany Technology. 30 years designed lifetime.
    Motor: Top quality ,IP54 or IP55
    Inverter: Danish brand inverter can save 30% energy.
    Warranty: 5 years for the air end, and 2 years for the whole compressor. 
    Delivery time: 7-15 days. 
    After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.    
    Certificate: CE/ISO9001/ASME
    We offer free pipe and valves for installation and installation diagram

    1.permanent magnet motor.
    Exceed IE3 standards
    IP54 or IP55 protecting grad
    Variable speed drive

    2.Germany technology air end 
    R&D in Germany GU or CHINAMFG brand air end
    designed for 10 years +of reliable operation

    3.Inlet valve
    same desige as CHINAMFG Rand 
    No blow-off losses/large suction are
    Full aluminum design,maintenance-free

    4.oil gas tank & built in separation system. 
    Oversized air end oil tank with sight glass
    The high efficiency oil seperator ensures that the oil carry over in less than 3ppm.
    System pressure loss,less than 0.02mpa.

    5.Polt touch controller
    HD color touch LCD screen
    Operation record/chart display
    Weekly timer/service history and plHangZhou
    Real-time operation/maintenance/alarm information

    6.Innovative vectorial inverter
    CE,UL,CUL,ROSH certification
    Independent cooling air duct design
    Robust enclosure for trouble-free operation in the harshest conditions.

     

    Product Parameters

     

    Model 
    Modelo
    HW-7T HW-11T HW-15T HW-22T HWV-30A HWV-37A
    air flow
    flujo de aire
    Lliter/min 1 0.9 0.8 1.5 1.3 1.1 0.8 2.4 2.1 1.5 1 3.5 3.1 2.7 1.7 4.3 3.6 2.4 2.9 5.8 5.2 2.8 3.2
    35 31 28 52 46 39 28 74 74 52 35 124 109 95 35 151 127 74 102 205 183 98 112
    working pressure
    presión laboral
    bar(kg) 8 10 12.5 8 10 12.5 15 8 10 12.5 15 8 10 12.5 15 10 12.5 15 20 10 12.5 15 20
    psi 116 145 174 116 145 174 217 116 145 174 217 116 145 174 217 145 174 217 290 145 174 217 290
    power
    poder
    KW / HP 7.5kw/
    10hp
    11kw/
    15hp
    15kw/
    20hp
    22kw/
    30hp
    30kw/
    40hp
    37kw/
    50hp
    noise db(A) 62±2 66±2 66±2 68±2 68±2 72±2
    Caliber inch RP 1/2 RP 1/2 RP 1/2 RP 1/2 RP 1 RP1 1/2
    Voltage/Frequency AC 380v/415v/220v/480v   or   50hz/60hz  accpet Customized voltage
    Starting mode
    Modo de inicio
    variable frequency start  
    inicio de frecuencia variable
    air dryer
    secador
    m³/min 1.5 1.5 2.5 3.8 / /
    line filter
    filtro de línea
    m³/min 1.5 1.5 2.5 3.8 / /
    air tank
    tanque de aire
    liter 300 400 400 600 / /
    Shape dimension
    (mm)
    L 1700 1180 1180 1600 1300 1450
    W 800 800 800 110 910 910
    H 1689 1210 1210 1290 1290 1290
    Weight KG 500 600 650 700 520 720

    Hot products
    1. direct drive rotary screw air compressor
    2. energy saving VSD air compressor
    3. air compressor with air tank and air dryer
    4. 2 stage VSD screw air compressor

    Company Profile

    Why Choose Us

    HangZhou CHINAMFG Technology Co., Ltd., founded in 1985, in ZheJiang ,China, It is a professional air compressor manufacturer with 30 years of experience in R&D, manufacturing, marketing and service.

    After the technical system reform in 2000, the company introduced German advanced CHINAMFG technology, adhering to the German advanced industrial design concept, rigorous manufacturing technology and comprehensive management. We strictly implement ISO9001 international quality system certification and EU CE standard production machines. The performance and quality of our products have been widely recognized and praised by the market, occupying 30% of China’s market share.
    Starting to enter overseas markets in 2571, it currently has agents and after-sales teams in North America, Western Europe, South Africa, East Africa and other regions.

    Brief introduction of factory:
    1. We have been engaged in R D department, production and sales of air compressors for 30 years;  
    2. Our air compressor products through CE,SGS,ISO certification, with more than 20 invention patents;  
    3. Our products are exported to 132 countries and regions around the world;  
    4. Our air compressor provides a 5-year warranty.  
    If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available

    Customer feedback

    Providing high-quality machines is our standard, and satisfying every customer is our pursuit. Over the years, we have won unanimous praise from overseas users for our integrity and high-quality product quality.

     

    Packaging & Shipping

    The air compressor is guaranteed for 1 year and 5 years for the screw(air end) . Warranty time is calculated from machine leave the factory.
     

    FAQ

    Q1: How long could your air compressor be used?

    O: Generally, more than 10 years

    Q2: What’s payment term?
    O: T/T, L/C, Paypal and etc. Also we could accept USD, RMB, Euro and other currency (Pls contact our sales for more information

    Q3: How about your customer service?
    O: 24 hours on-line service available

    Q4: How about your after-sales service?
    O: 1. Provide customers with installation and commissioning online instructions.
    2. Well-trained engineers available to overseas service
    3. World wide agents and after service available

    Lubrication Style: Lubricated
    Cooling System: Air Cooling
    Power Source: AC Power
    Structure Type: Closed Type
    Installation Type: Stationary Type
    Type: Twin-Screw Compressor
    Customization:
    Available

    |

    air compressor

    How are air compressors utilized in pharmaceutical manufacturing?

    Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:

    1. Manufacturing Processes:

    Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.

    2. Instrumentation and Control Systems:

    Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.

    3. Packaging and Filling:

    Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.

    4. Cleanroom Environments:

    Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.

    5. Laboratory Applications:

    In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.

    6. HVAC Systems:

    Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.

    By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.

    air compressor

    What is the role of air compressors in manufacturing and industrial processes?

    Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:

    1. Pneumatic Tools and Equipment:

    Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.

    2. Automation and Control Systems:

    Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.

    3. Air Blowing and Cleaning:

    Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.

    4. Air Separation and Gas Generation:

    Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.

    5. HVAC Systems:

    Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.

    6. Air Compression for Storage and Transport:

    Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.

    7. Process Instrumentation:

    Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.

    8. Material Handling and Pneumatic Conveying:

    In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.

    Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.

    air compressor

    What are the safety considerations when operating an air compressor?

    Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:

    1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.

    2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.

    3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.

    4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.

    5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.

    6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.

    7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.

    8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.

    9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.

    10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.

    By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.

    China high quality Factory Price Silent Rotary Pm VSD Screw Air Compressor 15kw 22kw   supplier China high quality Factory Price Silent Rotary Pm VSD Screw Air Compressor 15kw 22kw   supplier
    editor by CX 2023-10-27

    China manufacturer CHINAMFG Heavy Duty Portable Direct Drive Rotary Screw Type Air Compressor Price for Jack Hammer Industrial Air Compressor with Hot selling

    Product Description

    CHINAMFG Heavy Duty Portable Direct Drive Rotary Screw Type Air Compressor Price for Jack Hammer Industrial Air Compressor
    FAQ~

    Q1: Why do customers choose us?
    A: ZheJiang CHINAMFG Machinery Manufacturing Co., Ltd. has a history of 16 years. We specialize in the production of screw air compressors. We warmly welcome your small trial orders for quality or market testing, and we offer special services.

    Q2: Are you a manufacturer or a trading company?
    A: We are a professional manufacturer with a large modern factory in HangZhou, China. OEM and ODM services can be accepted.

    Q3: What is your delivery time?
    A: 380V 50HZ We can ship within 10 days. It takes 20 days for other voltages, if you need to rush, please contact our sales staff in advance.

    Q4: How long is the warranty period of your air compressor?
    A: One year for the whole machine and 2 years for the screw host, excluding consumables.

    Q5: How long can your air compressor last?
    A: More than 10 years under normal use.

    Q6: What are the payment terms?
    A: T/T, L/C, Western Union, Credit Card, etc. We can also accept USD, RMB, EUR and other currencies.

    Q7: Will you provide some spare parts for the machine?
    A: Yes, of course.

    Q8: Can you accept OEM orders?
    A: Yes, with a professional design team, OEM orders are very welcome.

    Q9: What kind of trade terms can you accept?
    A: Available trade terms: FOB, CIF, EXW, etc.

    Q10: How about the product packaging?
    A: We strictly pack our products in standard airworthy boxes.

    Oppair Heavy Duty Portable Direct Drive Rotary Screw Type Air Compressor Price for Jack Hammer Industrial Air Compressor

    After-sales Service: 1year
    Warranty: 1year
    Lubrication Style: Oil-less
    Cooling System: Air Cooling
    Power Source: AC Power
    Cylinder Position: Angular
    Samples:
    US$ 5693/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    air compressor

    How are air compressors utilized in pharmaceutical manufacturing?

    Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:

    1. Manufacturing Processes:

    Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.

    2. Instrumentation and Control Systems:

    Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.

    3. Packaging and Filling:

    Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.

    4. Cleanroom Environments:

    Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.

    5. Laboratory Applications:

    In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.

    6. HVAC Systems:

    Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.

    By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.

    air compressor

    How are air compressors employed in the mining industry?

    Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:

    1. Exploration and Drilling:

    Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.

    2. Ventilation and Air Quality Control:

    Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.

    3. Material Conveyance:

    In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.

    4. Dust Suppression:

    Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.

    5. Instrumentation and Control:

    Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.

    6. Explosive Applications:

    In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.

    7. Maintenance and Repair:

    Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.

    It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.

    By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.

    air compressor

    What are the key components of an air compressor system?

    An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

    1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

    2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

    3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

    4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

    5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

    6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

    7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

    8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

    9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

    10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

    These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

    China manufacturer CHINAMFG Heavy Duty Portable Direct Drive Rotary Screw Type Air Compressor Price for Jack Hammer Industrial Air Compressor   with Hot sellingChina manufacturer CHINAMFG Heavy Duty Portable Direct Drive Rotary Screw Type Air Compressor Price for Jack Hammer Industrial Air Compressor   with Hot selling
    editor by CX 2023-10-25

    China Hot selling 11kw 15HP 1.5MPa~1.6MPa All in One Pm VSD Rotary Screw Air Compressor for Fiber Laser Cutting Machine air compressor price

    Product Description

    12~16BAR ALL-IN-ONE OIL INJECTED ROTARY SCREW AIR COMPRESSOR WITH AIR TANK, AIR DRYER, AND AIR FILTERS (PM VSD)

    Product Parameters

     

    Product Description

    Hot Sale Products

     

     

     

               2~10bar Oil-injected                        7~16bar All-in-1                       Small Single-phase
           Screw Air Compressor                   Screw Air Compressor                 Screw Air Compressor  

     

             2~40bar 100% Oil-free                   8~12bar 100% Oil-free                Diesel Engine Portable
           Screw Air Compressor                   Scroll Air Compressor                 Screw Air Compressor  

     

    Main Product

     

    What we can supply:

    * Oil-injected Screw Air Compressor (2~16 bar)
    * All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar)
    * Single-phase Small Screw Air Compressor for Home use (8~10 bar)
    * Water-injected Oil-free Screw Air Compressor (2~40 bar)
    * Oil-free Scroll Air Compressor (8~12 bar)
    * Diesel&Electric Engine Portable Screw Air Compressor (8~30 bar)
    * Air Dryer, Air tank, Filters, and other Spare parts

    After-sales Service: 24*7 Online Services and Video Guide
    Warranty: 1 Year for The Whole Machine & 2 Years for Airend
    Lubrication Style: Lubricated
    Cooling System: Air Cooling
    Power Source: AC Power
    Installation Type: Stationary Type
    Customization:
    Available

    |

    air compressor

    What is the impact of humidity on compressed air quality?

    Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

    1. Corrosion:

    High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

    2. Contaminant Carryover:

    Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

    3. Decreased Efficiency of Pneumatic Systems:

    Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

    4. Product Contamination:

    In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

    5. Increased Maintenance Requirements:

    Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

    6. Adverse Effects on Instrumentation:

    Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

    To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

    air compressor

    How do you choose the right air compressor for woodworking?

    Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:

    1. Required Air Volume (CFM):

    Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.

    2. Tank Size:

    Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.

    3. Maximum Pressure (PSI):

    Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.

    4. Noise Level:

    Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.

    5. Portability:

    Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.

    6. Power Source:

    Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.

    7. Quality and Reliability:

    Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.

    8. Budget:

    Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.

    By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.

    air compressor

    In which industries are air compressors widely used?

    Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:

    1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.

    2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.

    3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.

    4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.

    5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.

    6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.

    7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.

    8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.

    9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.

    These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.

    China Hot selling 11kw 15HP 1.5MPa~1.6MPa All in One Pm VSD Rotary Screw Air Compressor for Fiber Laser Cutting Machine   air compressor priceChina Hot selling 11kw 15HP 1.5MPa~1.6MPa All in One Pm VSD Rotary Screw Air Compressor for Fiber Laser Cutting Machine   air compressor price
    editor by CX 2023-10-19