Tag Archives: gas compressor

China OEM Gl2-50/7-160 High Pressure Helium Hydrogen Gas Air Diaphragm Compressor with Good quality

Product Description

Product Description

Diaphragm compressor mainly consists of crankcase, connecting rod, cross-head, piston, cylinder body, cooler and its pipeline, base plate, instrumentation, electric motor etc. The compressor structure is divided into 4 types—L, Z, V and D, according to cylinder body arrangement. 

L type diaphragm compressor’s vertical and horizontal cylinders form L. 
Z type diaphragm compressor only consists of vertical cylinders, and this structure looks like the letter “Z”.
V type diaphragm compressor’s left and right cylinders form V. 
D type diaphragm compressor is the balanced opposed frame, the cylinder body number can be 2, 3 or 4.
 

Product Parameters

 

 

Company Profile

HangZhou CHINAMFG Industry Co.,Ltd covers an area of nearly 30,000 square meters, plant area of 20,000 square meters, with more than 50 sets of sophisticatedequipment, the current annual output of 500 sets of diaphragmcompressor, theproduction scale in the industry in the international leading, with hydrogenfilling and hydrogenation station diaphragm compressor delivery ability in1month at the fastest. Diaphragm compressor products exported to the United States, Russia, India, Australia, Indonesia, Vietnam, Thailand, Singapore, North Korea, South Africa, East Timor, the United Arab Emirates and China ZheJiang and other countries andregions.

 

FAQ

Q1: If you are factory or trade company?
We are manufacturer with more than 20 years.

Q2: What is your delivery time?
We promise 90 days once deposit paid and workshop drawings confirmed. 

Q3: What is your payment terms?
We accept TT and L/C at sight.

Q4: What is your packing ?
Standard export.

Q5: Can you provide OEM design?
Yes, we can, we are factory under ourself R&D team, so custom regulator is welcome.

Q6: What is your MOQ?
Our MOQ is 1pcs.

Q7: What is your advantage with other competitors?
We are factory with excellent equipment and high quality control system, and our factory price is more competitive, fast
shipment with high quality, our service is also best with 24 hours on line for fast reply your requestments.

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air compressor

What are the advantages of using rotary vane compressors?

Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:

1. Compact and Lightweight:

Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.

2. High Efficiency:

Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.

3. Quiet Operation:

Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.

4. Oil Lubrication:

Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.

5. Versatile Applications:

Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.

6. Easy Maintenance:

Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.

These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.

air compressor

What is the impact of altitude on air compressor performance?

The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:

1. Decreased Air Density:

As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.

2. Reduced Airflow:

The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.

3. Decreased Power Output:

Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.

4. Extended Compression Cycle:

At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.

5. Pressure Adjustments:

When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.

6. Compressor Design:

Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.

7. Maintenance Considerations:

Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.

When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.

air compressor

What is the impact of tank size on air compressor performance?

The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:

1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.

2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.

3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.

4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.

5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.

It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.

Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.

<img src="https://img.hzpt.com/img/air-compressor/air-compressor-L1.webp" alt="China OEM Gl2-50/7-160 High Pressure Helium Hydrogen Gas Air Diaphragm Compressor with Good quality”><img src="https://img.hzpt.com/img/air-compressor/air-compressor-L2.webp" alt="China OEM Gl2-50/7-160 High Pressure Helium Hydrogen Gas Air Diaphragm Compressor with Good quality”>
editor by lmc 2024-09-10

China Hot selling 200 Bar AC Compressor Hydraulic Piston Air Compressor for Natural Gas Refueling Station air compressor portable

Product Description

 

Product Description

Product function: This CNG compressor suitable for CNG refueling sub-stations with a daily gas output of 5000-7500Nm3, and can work in the process of refueling stations with gas storage wells or gas cylinder groups. 
 

Working temperature -40ºC-40ºC
Suction pressure 3-20Mpa
Discharge pressure 25Mpa
Flow rate  850Nm³/H
Daily gas production rate 8500-12000Nm³/D
Main motor power 37kw
Noise  ≤75dBa
Size 3600mm*2200mm*2300mm
Total power 22KW
Average power consumption(Kw.h/Nm³) 0.04
Power source AC POWER
Weight ≈9T

 

Advantages:
(1) Builtin gas storage well pressure gauges and detectors, reasonable adjustment of gas station inflation sequence and gas well pressure.
(2) Realize the staggered gas supply and reduce the energy consumption of gas filling stations.
(3) Built-in combustible gas detection alarm, strictly monitor gas leakage.
(4) With RS-485 communication interface, it can be used for network expansion.
(5) The unit comes with instrument air, without external control air.

Company Profile

    HangZhou Qidakon Energy Equipment Co., Ltd was established in 2007 in HangZhou, ZheJiang Province, with a plant covering an area of 18,000 square meters. We are specializing in the R&D, production and sales of natural gas compressor series products, we adhere to the professional, fine, specialty, brand development of the road, to provide customers with the best overall technical solutions of high-tech enterprises. Professional production and manufacturing of natural gas compressor for CNG filling station and its service, professional production and manufacturing of natural gas compressor for oil and gas field natural gas extraction, recovery, gathering and transportation, storage and transportation and after-sales service, products and services have covered the CNG market all over the country and major domestic oil and gas fields, and radiation to Russia, India and other Belt and Road foreign markets.
     Qidakon company has always been committed to technological innovation. Its core business team has more than 30 years of working experience in compressor design and manufacturing, and led the drafting of the industry standard for hydraulic natural gas compressors for automobile filling stations (JB/T11422-2013). Obtained nearly 100 national patents, won the national technology innovation fund, and the first in the industry through the whole machine safety explosion-proof certification, by the Ministry of Science and Technology technology innovation fund committee identified as the national technology innovation products, with its “safety, energy saving, environmental protection, investment province, simple structure and many other advantages, in more than 20 provinces (autonomous regions) used, Market share is among the best, its technical advancement, reliability, economy and industry leading position by the national attention.
 Qidakon adheres to the enterprise mission of “gas melts everything, the way to secure the world”, adheres to the business philosophy of “customer first and sustainable development”, forms the core values of “loyalty and dedication, innovation and transcendence, truth-seeking and honest, fair sharing” and the enterprise spirit of “persistence, cooperation, gratitude, tolerance, dedication”, and is determined to become a global CHINAMFG brand of gas supercharging system.

 

Our Advantages

Professional R&D Team

 

About 100 technical patents
 

Industry standard setter

The national industry standard JB/T 11422-2013 setter, Hydraulic Natural Gas Compressor for Automobile Filling Station, drives the technical progress of the industry and leads the development direction of the industry.

Advanced production workshop and strict production process

     Sapare parts area                                                                                                                                                              Welding

     Assemble skiding                                                                                                                     Pre-factory commissioning

                                                                                                                                                     

   Strict quality control process and testing        
 

 

Certification and Honor

 

Partner & Cases

       CNG refueling station site

      Indian partner

 

After Sales Service

Service Purpose: Cusomer’s Satisfaction Our Pursuit

Pre- Sale Services
Provide installation and commissioning training for customer operators according to customer requirements. At the same time, organize and register product information and set up customer files.

Services on sale
The prodessional technical service engineer guides the installation and commissioning on the side or on the line. Andwarning of the possible failure of the equipment.

After-Sales Service
Timely and rapid response ,24-hour on-line service, provide lifelong maintenance.
 

FAQ

1.How long is the lead-time of production?

    30-60Days.

     
2. What is the configuration of the whole skid equipment?

   According to different customer needs to do the country’s explosion-proof certification and industry certification.

3.Which sea ports are supported for shipment?

  ZheJiang ,HangZhou or Other international ports in China.

4.What payment methods are supported?

  T/T, LC, D/P D/D ect.

5.What technical support is available?

   We provide basic parameters for customers’ reference before sales; conduct relevant certifications according to customers’ requirements during sales; be responsible for online debugging until successful operation after sales; arrange technicians to provide on-site guidance when necessary.

6.How long is the warranty period?

   For a period of 12 months from the date of commissioning at end customer site or 15 months from the date of receipt by purchaser , whichever is earlier.

 

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After-sales Service: 24 Hours
Warranty: 12 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Parallel Arrangement
Cylinder Position: Vertical
Customization:
Available

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air compressor

How are air compressors employed in the petrochemical industry?

Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:

1. Instrumentation and Control Systems:

Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.

2. Pneumatic Tools and Equipment:

Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.

3. Process Air and Gas Supply:

Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.

4. Cooling and Ventilation:

Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.

5. Nitrogen Generation:

Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.

6. Instrument Air:

Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.

By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.

air compressor

What is the energy efficiency of modern air compressors?

The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:

Variable Speed Drive (VSD) Technology:

Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.

Air Leakage Reduction:

Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.

Efficient Motor Design:

The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.

Optimized Control Systems:

Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.

Air Storage and Distribution:

Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.

Energy Management and Monitoring:

Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.

It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.

Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.

air compressor

What is the impact of tank size on air compressor performance?

The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:

1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.

2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.

3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.

4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.

5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.

It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.

Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.

China Hot selling 200 Bar AC Compressor Hydraulic Piston Air Compressor for Natural Gas Refueling Station   air compressor portableChina Hot selling 200 Bar AC Compressor Hydraulic Piston Air Compressor for Natural Gas Refueling Station   air compressor portable
editor by CX 2024-04-25

China Custom Oxygen Gas Filling Compressor with Water Cooling and Air Cooling air compressor for car

Product Description

Oil Free Oxygen Compressor Oxygen Booster for filling Cylinder 

An oxygen compressor is a compressor that is used to pressurize oxygen and deliver or store it.
There are 2 uses for medical oxygen compressors. One is that the hospital’s PSA oxygen generator needs to be pressurized to supply various wards and operating rooms, providing 7-10 kg of line pressure.and the other is that PSA oxygen needs to be stored. The high-pressure container is convenient for mobile use,and the storage pressure is generally 100 barg, 150 barg,200 barg,or higher 300 barg pressure.

Features of oxygen compressor:
1. Completely 100% oil free, no oil required (depending on the specific model)
2. Oxygen for medical PSA oxygen gas source
3. NO pollution, keep the same purity into the gas
4. RELIABLE and high quality.
5. Low maintenance cost, simple operation
6. 4000 hours piston ring working life under low pressure conditions, 1500-2000 hours working life under high pressure conditions
7 .CE approved to meet the requirements of the EU market
8. According to the customer’s specific working conditions. the compressor is designed for single machine compression,two-stage compression, three-stage compression and four-stage compression.
9. Low speed, long life,average speed 260-350RPM.
10. Low noise, average noise below 75dB, can work quietly in the medical field
11. continuous continuous heavy-duty operation. can run stably for 24 hours without stopping
12. Each stage has an interstage safety valve. lf the stage is overpressured, the safety valve will take off and release the overpressure gas to ensure the stable operation of the compressor.
13. Each level has a temperature controller. lf the temperature between the stages exceeds the standard. the temperature display will sound and light alarm.

Oxygen compressor parameters
 

Model Working Medium
 
Suction pressure
(Mpa,Psig)
Discharge Pressure Motor
(KW)
Flow rate (Nm3/hr) Voltage Cooling way Weight (kgs) Dimension
(mm)
ZOY-15/4-150 oxygen 0.3-0.4,40-60 15,2150 11 15 220V/380V/415V/440V
50/60HZ
Air cooling 780 1500*950*1500
ZOY-16/4-150 oxygen 0.3-0.4,40-60 15,2150 11 16 220V/380V/415V/440V
50/60HZ
Air cooling 780 1500*950*1500
ZOY-20/4-150 oxygen 0.3-0.4,40-60 15,2150 11 20 220V/380V/415V/440V
50/60HZ
Air cooling 780 1500*950*1500
ZOY-25/4-150 oxygen 0.3-0.4,40-60 15,2150 11 25 220V/380V/415V/440V
50/60HZ
Air cooling 960 1500*950*1500
ZOY-30/4-150 oxygen 0.3-0.4,40-60 15,2150 11 30 220V/380V/415V/440V
50/60HZ
Air cooling 960 1500*950*1500
ZOY-35/4-150 oxygen 0.3-0.4,40-60 15,2150 11 35 220V/380V/415V/440V
50/60HZ
Air cooling 960 1500*950*1500
ZOY-40/4-150 oxygen 0.3-0.4,40-60 15,2150 15 40 220V/380V/415V/440V
50/60HZ
Air cooling 1000 1500*950*1500
ZOY-50/4-150 oxygen 0.3-0.4,40-60 15,2150 15 50 220V/380V/415V/440V
50/60HZ
water cooling 1000 1500*950*1500
ZOY-60/4-150 oxygen 0.3-0.4,40-60 15,2150 18.5 60 220V/380V/415V/440V
50/60HZ
water cooling 1050 1500*950*1500

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After-sales Service: on Line
Principle: Reciprocating Compressor
Performance: Low Noise
Mute: Not Mute
Lubrication Style: Oil-free
Drive Mode: Electric
Customization:
Available

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air compressor

How does variable speed drive technology improve air compressor efficiency?

Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:

1. Matching Air Demand:

Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.

2. Reduced Unloaded Running Time:

Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.

3. Soft Starting:

Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.

4. Energy Savings at Partial Load:

In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.

5. Elimination of On/Off Cycling:

Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.

6. Enhanced System Control:

VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.

By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.

air compressor

How are air compressors used in refrigeration and HVAC systems?

Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:

1. Refrigerant Compression:

In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.

2. Refrigeration Cycle:

The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.

3. HVAC Cooling and Heating:

In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.

4. Air Conditioning:

Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.

5. Compressor Types:

Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.

6. Energy Efficiency:

Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.

By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.

air compressor

What is the purpose of an air compressor?

An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:

1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.

2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.

3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.

4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.

5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.

6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.

Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.

China Custom Oxygen Gas Filling Compressor with Water Cooling and Air Cooling   air compressor for carChina Custom Oxygen Gas Filling Compressor with Water Cooling and Air Cooling   air compressor for car
editor by CX 2024-04-24

China high quality New Large Capacity Eco Friendly Best Seller Gas Air Belt Air Compressor 150L Compressors air compressor oil

Product Description

Product Description

DESCRIPTION

Lubricated compressor is a versatile compressor, which is doing a good job at a lot of works

Automatic and manual start.

Various compressed-air tools can be operated quickly and without tools.

Engine cover with thermal protection against overheating.

Pressure adjustable,can be set precisely with the pressure reducer, displayed on the gauge.

Copper discharge tubes and single phase motor with copper coils for durability.

FEATURES/BENEFITS

Powerful, safe, long life, and low rpm

High efficiency for heavy-duty usage

High efficiency for heavy-duty usage

Fit for indoor decoration and craftsmen

 

Product Parameters

SPECIFICATION

CODE NO.     842203
MODEL HV-2051/150

POWER (KW/HP)

1.1/1.5

CYLINDER ( MM/PIECE) 51×2
SPEED(R.P.M) 1030
PRESSURE(BAR/PSI) 8/115
CAPACITY(L/Min) 170

AIR TANK (L)

150

WEIGHT (KGS)

85

DEMENSION (MM)

                       1270*490*940

 

Installation Instructions

 

Company Profile

Q: Are you a manufacturer or a trading company? 
A: We are an over 30 years experienced manufacturer of angle grinders, vibrators, welding machines, air compressors, cut-off machines, drill presses, etc.

Q: How is your quality control?
A: We have QA & QC department to make sure qualified products us.
income raw material inspection and first unit sample confirmed by QA before assembling;  processing, duration & performance testing carried out by QC before packing by 100%;  
finished products will be sampling survey at 18-25% before shipping.

Q: What is the package for your products? 
A: We have a variety of packing for different items: Color box; brown box; Honeycomb box; wooden case. Or extra outer packing according to the client’s requirement.

Q: How about the leading time?
A: testing samples need 5-10 days to prepare, full container loading 20-30 days normally,  peak season or more than 20x40HQ containers will be 30-50 days.

Q: What’s your payment term? 
A: The general payment term we are working with is T/T, 20-30%  as a deposit, the balance before shipment or at sight the BL copy, other payment terms such as L/C  at sight more than that can be negotiable.

Q: How about the shipping cost?
A: For small quantity orders, the goods could be delivered to you via express couriers, such as DHL, FEDEX, and so on, we have longterm cooperation with them. If the order quantity is large, the goods would be shipped by sea. We’ll advise the way of shipping and quote the shipping cost for your checking in advance, you also can ship by your shipping agent.

Q: Do you also sell replacements for your machines? 
A: Yes, replacements for our products are available. 3-5% free charge of easily damaged parts provided by us within a 1-2 years warranty,  order quantity up to 1000pcs per item, we can give 1 to 5pcs quick-weak replacements.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Online Service
Warranty: 12 Months
Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Vertical
Samples:
US$ 190/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

  • Nitrogen
  • Oxygen
  • Hydrogen
  • Carbon dioxide
  • Natural gas
  • Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

What is the impact of altitude on air compressor performance?

The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:

1. Decreased Air Density:

As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.

2. Reduced Airflow:

The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.

3. Decreased Power Output:

Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.

4. Extended Compression Cycle:

At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.

5. Pressure Adjustments:

When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.

6. Compressor Design:

Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.

7. Maintenance Considerations:

Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.

When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China high quality New Large Capacity Eco Friendly Best Seller Gas Air Belt Air Compressor 150L Compressors   air compressor oilChina high quality New Large Capacity Eco Friendly Best Seller Gas Air Belt Air Compressor 150L Compressors   air compressor oil
editor by CX 2024-04-24

China high quality Roots Blower Gas Compressor for Air Delivery Gas Combustion air compressor lowes

Product Description

Sewage Treatment Roots Blower for Wastewater Treatment Plant

Roots Blowers Operational Principle
Roots blower is a dual-rotor compression machine, the axial directions of the 2 rotors are parallel to each other. The rotor is composed of an impeller and a shaft. There are small gaps between the impeller and the impeller, the impeller and the casing and the wallboard to avoid mutual contact and friction. The 2 pairs of rotors are driven by the prime mover through a pair of synchronous gears, and rotate in opposite directions at a constant speed.

With the mutual meshing of the 2 gears, the inlet and outlet of the blower are not directly communicated. The impeller, the casing and the wall panel form a closed elementary volume to achieve the effect of conveying gas.

Introduction of Roots Blower
Roots blowers were only used for positive pressure blowing at first, and later developed into the vacuum field, evolving roots vacuum pumps. When the air inlet is at normal local atmospheric pressure, its exhaust gauge pressure range is generally 9.8~200kpa. When used as a vacuum pump, the vacuum degree of direct exhaust air can reach -9.8~-80kpa.

Although roots blowers and roots vacuum pumps are nominally divided into blowers and vacuum pumps, they all work near atmospheric pressure and there is not much difference in pressure characteristics.

Rotary speed (r/min) Pressure rise (kPa) Capacity (m3/min) Shaft power (kW) Motor Type Motor Power (kW)
1400 9.8 22.00 10.20 Y160L-4 15
14.7 21.85 12.12 Y160L-4 15
19.6 21.72 14.03 Y180M-4 18.5
24.5 21.53 15.93 Y180M-4 18.5
29.4 21.42 17.92 Y180L-4 22
34.3 21.32 19.92 Y200L-4 30
39.2 21.23 21.92 Y200L-4 30
44.1 21.17 23.83 Y200L-4 30
49 21.07 25.83 Y200L-4 30
53.9 20.95 27.93 Y225S-4 37
58.8 20.85 29.72 Y225S-4 37
63.7 20.76 33.34 Y225S-4 37
68.6 20.63 35.85 Y225M-4 45
73.5 20.45 37.97 Y225M-4 45
78.4 20.33 40.13 Y225M-4 45
83.3 20.18 43.00 Y250M-4 55
88.2 20.03 46.10 Y250M-4 55
93.1 19.88 49.80 Y250M-4 55
98.0 19.72 52.00 Y280S-4 75

Notes: For more Roots blower models, please contact us for details!

Features of Roots blower
Compared with other types of gas compressors, Roots blowers have the following characteristics:
1. Because it is a positive displacement blower, it has the characteristics of forced rise. Under the condition of a certain speed, the flow is also certain. In the small flow area in time, there will be no surging phenomenon like a centrifugal blower, and it has relatively stable working characteristics.
2. As a rotary machine, there is no reciprocating motion mechanism and air valve, and there are few wearing parts, so it has a long service life and good power balance. It can run at a higher speed without building a heavy foundation.
3. There is a small gap between the impeller, between the impeller and the wallboard and the casing. It does not require oil lubrication like screw and sliding vane compressors during operation. Therefore, it can ensure that the conveyed gas does not contain oil and does not need to use gas. Auxiliary equipment such as oil separator.
4. Except for synchronous gears and bearings, there is no other mechanical friction, so the mechanical efficiency is high.
5. In addition, the Roots blower also has the advantages of simple structure, convenient operation, cheap maintenance, and long maintenance period.

Application
As a typical gas pressurizing and conveying machine, Roots blower has a wide range of characteristics in its specific pressure area. The flow rate is usually 0.5~800m3/min, and the maximum can reach about 1400m3/min. The single-stage working pressure is -53.3~98kPa. When double-clicking in series, it can achieve -80~200kpa.

In terms of application, Roots blowers are mostly used as air blowers. It is used in many fields such as building materials, electric power, smelting, chemical and petrochemical, mining, ports, textiles, medicine, papermaking, and aquatic products. In addition, it can also be used to transport gases other than air, such as biogas, hydrogen, industrial oxygen, carbon monoxide, carbon dioxide, and methane. Acetylene, gas, etc.

Notes: For more Roots blower models, please contact us for details! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Iron
Usage: Gas Pressure Rise
Flow Direction: Axial Flow
Pressure: Low Pressure
Certification: ISO
Application: Air, Biogas, Hydrogen, Industrial Oxygen
Customization:
Available

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air compressor

Can air compressors be used for painting and sandblasting?

Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:

Painting:

Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:

  • Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
  • Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
  • Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.

Sandblasting:

Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:

  • Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
  • Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
  • Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.

When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.

Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.

air compressor

How are air compressors utilized in pneumatic tools?

Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:

Power Source:

Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.

Air Pressure Regulation:

Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.

Air Volume and Flow:

Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.

Tool Actuation:

Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.

Versatility:

One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.

Portability:

Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.

Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.

air compressor

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

China high quality Roots Blower Gas Compressor for Air Delivery Gas Combustion   air compressor lowesChina high quality Roots Blower Gas Compressor for Air Delivery Gas Combustion   air compressor lowes
editor by CX 2024-04-11

China Good quality Low Noise Industrial Piston Reciprocating Natural Gas Compressor Industry Piston Air Compressor arb air compressor

Product Description

Our company specialize in making various kinds of compressors, such as:Diaphragm ,compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.

Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Principle: Piston
Performance: Low Noise
Mute: Not Mute
Lubrication Style: Oil-free
Drive Mode: Electric
Configuration: Removable
Customization:
Available

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air compressor

What are the differences between stationary and portable air compressors?

Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:

1. Mobility:

The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.

2. Power Source:

Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.

3. Tank Capacity:

Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.

4. Performance and Output:

The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.

5. Noise Level:

Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.

6. Price and Cost:

Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.

When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.

air compressor

Can air compressors be used for inflating tires and sporting equipment?

Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:

1. Tire Inflation:

Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.

2. Sporting Equipment Inflation:

Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.

3. Air Tools for Inflation:

Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.

4. Adjustable Pressure:

One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.

5. Efficiency and Speed:

Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.

6. Portable Air Compressors:

For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.

It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.

air compressor

What is the purpose of an air compressor?

An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:

1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.

2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.

3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.

4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.

5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.

6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.

Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.

China Good quality Low Noise Industrial Piston Reciprocating Natural Gas Compressor Industry Piston Air Compressor   arb air compressorChina Good quality Low Noise Industrial Piston Reciprocating Natural Gas Compressor Industry Piston Air Compressor   arb air compressor
editor by CX 2024-01-04

China Professional VW-20/8 Top Gas Compressor Equipment Provides Air Cooling, Water Cooling, Air and Water Mixed Cooling portable air compressor

Product Description


Product Application

Mainly used for pressurized transmission of natural gas into the pipeline network (Natural pipeline gas extraction and combustible gas recovery tank filling)
It can also be used for stirring in the pharmaceutical and brewing industries, pressurized gas transportation in the chemical industry, blow molding bottle making in the food industry, and dust removal of parts in the machine manufacturing industry.
Product Features
1. This series of compressors is an advanced piston compressor unit produced and manufactured using the product technology of Mannes Mandermarg Company in Germany.
2. The product has the characteristics of low noise, low vibration, compact structure, smooth operation, safety and reliability, and high automation level. It can also be configured with a data-driven remote display and control system according to customer requirements.
3. Equipped with alarm and shutdown functions for low oil pressure, low water pressure, high temperature, low inlet pressure, and high exhaust pressure of the compressor, making the operation of the compressor more reliable.
Structure Introduction
The unit consists of a compressor host, electric motor, coupling, flywheel, pipeline system, cooling system, electrical equipment, and auxiliary equipment.
Reference Technical parameters and specifications

NO. MODEL Compressed medium Flow rate
Nm³/h
Inlet pressure
MPa
Outlet pressure
MPa
Rotating speed
r/min
Motor power
KW
Cooling mode Overall dimension
mm
Weight
Kg
1 DW-14/(0-0.2)-25 Raw gas 800 0-0.02 2.5 740 160 Water cooled 4800*3200*1915 ~10000
2 VW-8/18 Vinylidene fluoride gas 418 Atmospheric pressure 1.8 980 75 Water cooled 3700*2000*1700 ~4500
3 VWD-3.2/(0-0.2)-40 Biogas 230 0-0.2 4.0 740 45 Water cooled 6000*2500*2650 ~8000
4 VW-9/6 Ethyl chloride gas 470 Atmospheric pressure 0.6 980 55 Water cooled 2800*1720*1700 ~3500
5 DWF-12.4/(9-12)-14 Carbon dioxide 6400 0.9-1.2 1.4 740 185 Air cooled 6000*2700*2200 ~10000
6 VWF-2.86/5-16 Nitrogen gas 895 0.5 1.6 740 55 Air cooled 3200*2200*1750 ~3500
7 DW-2.4/(18-25)-50 Raw gas 2900 1.8-2.5 5.0 980 160 Water cooled 4300*3000*1540 ~4500
8 VW-5.6/(0-6)-6 Isobutylene gas 1650 0-0.6 0.6 740 45 Water cooled 2900X1900X1600 ~3500
9 VW-3.8/3.5 Mixed gas 200 Atmospheric pressure 0.35 980 18.5 Water cooled 2200*1945*1600 ~2000
10 ZW-1.7/3.5 Vinyl chloride gas  100 Atmospheric pressure 0.35 740 15 Water cooled 2700X1600X2068 ~2000
11 ZWF-0.96/5 Hydrogen chloride gas 55 Atmospheric pressure 0.5 740 11 Air cooled 2000*1500*2000 ~1000
12 VW-0.85/(0-14)-40  Refrigerant gas 300 0-1.4 4.0 740 55 Water cooled 4500*2300*1780 ~5500
13 DW-3.78/(8-13)-(16-24) Ammonia gas 2700 0.8-1.3 1.6-2.4 740 75 Water cooled 3200*2000*1700 ~3500

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Warranty: 12 Months
Lubrication Style: Customized
Cooling System: Air/Water /Mixed Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Customized
Structure Type: Open Type
Customization:
Available

|

air compressor

Are there special considerations for air compressor installations in remote areas?

Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:

1. Power Source:

Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.

2. Environmental Conditions:

Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.

3. Accessibility and Transport:

Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.

4. Maintenance and Service:

In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.

5. Fuel and Lubricants:

For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.

6. Noise and Environmental Impact:

Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.

7. Communication and Remote Monitoring:

Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.

By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

Can you explain the basics of air compressor terminology?

Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:

1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.

2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.

3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.

4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.

6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.

7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.

8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.

9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.

These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.

China Professional VW-20/8 Top Gas Compressor Equipment Provides Air Cooling, Water Cooling, Air and Water Mixed Cooling   portable air compressorChina Professional VW-20/8 Top Gas Compressor Equipment Provides Air Cooling, Water Cooling, Air and Water Mixed Cooling   portable air compressor
editor by CX 2024-01-02

China Standard Medical Air Hospital Gas Compressor Central Supply System with Quality air compressor lowes

Product Description

Medical Air Hospital Gas Compressor Central Supply System with Good Quality

 

Application

Medical Air System, like medical oxygen and suction, is an important part of the centralized air supply system in modern hospitals.
Medical Air System is mainly used in the following:
1. The power of ventilator in intensive care unit and emergency room.
2. Provide oxygen/air mixture to patients, especially those with severe illness.
3. Power as pneumatic tools in the operating room.
4. Power as a dental pneumatic tool.
5. The power for some equipment in the supply room.
6. The power of physical therapy and rehabilitation equipment.
Usually, for larger hospitals with a scale of 500-1000 beds, 3 (or two) oil-free air compressors with a gas supply of 1.5-2.0m3/min, can meet the gas needs of about 40 monitoring beds, 20 operating beds and 10 dental chairs.
 

Components

Medical Air System, is composed by compressor, gas storage tank, electric control cabinet, cold and dry machine, filter, etc.
Medical Air System
1. Generally compressor needs 2 sets, which work alternately or cooperate, in order to improve the compression efficiency and prolong the life of the compressor.
2. Compressors usually use oil-free piston compressors or screw compressors. Piston compressor cost is lower, but the noise is larger; Screw compressors can provide stable power, but the cost is higher. The hospital can choose from it according to its actual situation.
3. The gas storage tank, like the vacuum tank, is made of carbon steel or stainless steel. The general volume is 1~3m3.
4. Most of the pipeline of compressed air system are copper pipes, and the thickness and diameter are determined according to the actual use of gas. Gas terminals are usually installed in the operating room pylon or equipment belt in the operating room.
In some countries, the supply of compressed air can also be a manifold, but it is less used.

Configuration
 

Item Description Specification QTY
1 Screw Air Compressor Air Compressor
Model: LU-4
Power Rate: 7kw
Flow rate: 0.44m3/min
Pressure: 10bar
Power: 380v/50HZ
1
2 Refrigeration dryer Refrigerated Dryer
Model: J2E-8GP
Power Rate: 0.7kw
Flow rate: 0.8m3/min
Power: 220v/50HZ
1
3 Air storage tank Volume: 0.6m3
Pressure: 10bar
1
4 High efficiency filters 4stage 1

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Supplied, Onsite, Online
Warranty: 18 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Samples:
US$ 3460/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

What are the different types of air compressors?

There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:

1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.

2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.

3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.

4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.

5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.

6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.

These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.

China Standard Medical Air Hospital Gas Compressor Central Supply System with Quality   air compressor lowesChina Standard Medical Air Hospital Gas Compressor Central Supply System with Quality   air compressor lowes
editor by CX 2023-12-29

China best 15.9m3/Min Air Compressor Natural Gas Compressor, Reciprocating Piston Type Oil-Free, Water-Cooled, Also Nitrogen/Ammonia/Hydrogen/Biogas/Syngas Compressor small air compressor

Product Description

Reference Technical parameters and specifications

NO. MODEL Compressed medium Flow rate
Nm³/h
Inlet pressure
MPa
Outlet pressure
MPa
Rotating speed
r/min
Motor power
KW
Cooling mode Overall dimension
mm
Weight
Kg
1 DW-14/(0-0.2)-25 Raw gas 800 0-0.02 2.5 740 160 Water cooled 4800*3200*1915 ~10000
2 VW-8/18 Vinylidene fluoride gas 418 Atmospheric pressure 1.8 980 75 Water cooled 3700*2000*1700 ~4500
3 VWD-3.2/(0-0.2)-40 Biogas 230 0-0.2 4.0 740 45 Water cooled 6000*2500*2650 ~8000
4 VW-9/6 Ethyl chloride gas 470 Atmospheric pressure 0.6 980 55 Water cooled 2800*1720*1700 ~3500
5 DWF-12.4/(9-12)-14 Carbon dioxide 6400 0.9-1.2 1.4 740 185 Air cooled 6000*2700*2200 ~10000
6 VWF-2.86/5-16 Nitrogen gas 895 0.5 1.6 740 55 Air cooled 3200*2200*1750 ~3500
7 DW-2.4/(18-25)-50 Raw gas 2900 1.8-2.5 5.0 980 160 Water cooled 4300*3000*1540 ~4500
8 VW-5.6/(0-6)-6 Isobutylene gas 1650 0-0.6 0.6 740 45 Water cooled 2900X1900X1600 ~3500
9 VW-3.8/3.5 Mixed gas 200 Atmospheric pressure 0.35 980 18.5 Water cooled 2200*1945*1600 ~2000
10 ZW-1.7/3.5 Vinyl chloride gas  100 Atmospheric pressure 0.35 740 15 Water cooled 2700X1600X2068 ~2000
11 ZWF-0.96/5 Hydrogen chloride gas 55 Atmospheric pressure 0.5 740 11 Air cooled 2000*1500*2000 ~1000
12 VW-0.85/(0-14)-40  Refrigerant gas 300 0-1.4 4.0 740 55 Water cooled 4500*2300*1780 ~5500
13 DW-3.78/(8-13)-(16-24) Ammonia gas 2700 0.8-1.3 1.6-2.4 740 75 Water cooled 3200*2000*1700 ~3500

 

Warranty: 12 Months
Lubrication Style: Customized
Cooling System: Air/Water /Mixed Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Customized
Structure Type: Open Type
Customization:
Available

|

air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

Can air compressors be integrated into automated systems?

Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:

Pneumatic Automation:

Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.

Control and Regulation:

In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.

Sequential Operations:

Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.

Energy Efficiency:

Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.

Monitoring and Diagnostics:

Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.

When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.

In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.

air compressor

What are the key components of an air compressor system?

An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

China best 15.9m3/Min Air Compressor Natural Gas Compressor, Reciprocating Piston Type Oil-Free, Water-Cooled, Also Nitrogen/Ammonia/Hydrogen/Biogas/Syngas Compressor   small air compressor China best 15.9m3/Min Air Compressor Natural Gas Compressor, Reciprocating Piston Type Oil-Free, Water-Cooled, Also Nitrogen/Ammonia/Hydrogen/Biogas/Syngas Compressor   small air compressor
editor by CX 2023-11-20

China factory High Stability Oil Free Lubrication Air Compressor LPG Gas Compressor for Liquefaction Gas Station air compressor for car

Product Description

Piston compressor is a kind of piston reciprocating motion to make gas pressurization and gas delivery compressor mainly consists of working chamber, transmission parts, body and auxiliary parts. The working chamber is directly used to compress the gas, the piston is driven by the piston rod in the cylinder for reciprocating motion, the volume of the working chamber on both sides of the piston changes in turn, the volume decreases on 1 side of the gas due to the pressure increase through the valve discharge, the volume increases on 1 side due to the reduction of air pressure through the valve to absorb the gas.

We have various of gas compressor, such as Hydrogen compressor, Nitrogen compressor, Natrual gas compressor, Biogas compressor, Ammonia compressor, LPG compressor, CNG compressor, Mix gas compressor and so on.

Advantages of Gas Compressor:
1.   High quality material, Stable & Reliable operation
2.  Low Maintenance cost & Low noise
3.  Easy to install on site and connect with the user’s pipeline system to operate
4.  Alarm automatic shutdown to protection machine function
5.  High pressure and flow

Lubrication includes : Oil lubrication and oil free lubrication;
Cooling method includes: Water cooling and air cooling.
Installation type includes: Stationary,Mobile and Skid Mounting.
Type includes: V-type, W-type,D-type,Z-type

Product description

Compressor for unloading and loading

This ZW series of oil-free compressors is 1 of the first products produced by our factory in China. The compressors have the advantage of low rotating speed, high component strength, stable operation, long service life and convenient maintenance. It is consist of compressor, gas-liquid separator, filter, two-position four-way valve, safety valve, check valve, explosion-proof motor and base etc. It has the characteristics of small size, light weight, low noise, good sealing, easy installation and easy operation.
This compressor is mainly used for unloading, loading, dumping, residual gas recovery and residual liquid recovery of LPG/C4, propylene and liquid ammonia. It is widely used in gas, chemical, energy and other industries, and is a key equipment in gas, chemical, energy and other industries.

Note: In the process of unloading, the compressor pressurizes the gas from the storage tank and then presses it into the tanker through the gas phase line, and presses the liquid from the tanker to the storage tank through the pressure difference of the gas phase to complete the unloading
two process. When the gas phase is pressurized, the temperature of the gas phase will rise. At this time, it is not necessary to force it to cool, because if the gas phase is compressed and then cooled, it is easy to liquefy, and the pressure difference of the gas phase is difficult to establish,
which is not conducive to the replacement of the gas phase and the liquid phase. In short, it will prolong the unloading process time. If residual gas recovery is required, during the residual gas recovery operation, a cooler can be selected for forced cooling of the gas phase, so as to recover
the residual gas as soon as possible.

The loading process is the opposite of the unloading process.

Propane-Butane Mix Compressor

Number Type Power(kW) Dimension (mm) Loading or unloading (t/h)
  1.  
ZW-0.6/16-24 11 1000×680×870 ~15
  1.  
ZW-0.8/16-24 15 1000×680×870 ~20
  1.  
ZW-1.0/16-24 18.5 1000×680×870 ~25
  1.  
ZW-1.5/16-24 30 1400×900×1180 ~36
  1.  
ZW-2.0/16-24 37 1400×900×1180 ~50
  1.  
ZW-2.5/16-24 45 1400×900×1180 ~60
  1.  
ZW-3.0/16-24 55 1600×1100×1250 ~74
  1.  
ZW-4.0/16-24 75 1600×1100×1250 ~98
  1.  
VW-6.0/16-24 132 2400×1700×1550 ~147

Inlet pressure:≤1.6MPa
Outlet pressure: ≤2.4MPa
Max differential pressure: 0.8MPa
Maximum Instantaneous Pressure Ratio:≤4
Cooling method: Air cooling

The unloading volume is calculated according to the inlet pressure of 1.6MPa, the outlet
pressure of 2.4MPa, the inlet temperature of 40 ºC , and the density of propylene liquid of
614kg/m3. When the working conditions change, the unloading volume will change accordingly,
which is for reference only.

 Piping and Instrumentation Diagram of gas unloading  
 Liquid delivery
At the beginning, open the liquid phase pipeline between the tanker and the storage tank. If the liquid level in the tanker is higher than the storage tank, it will automatically flow into the storage tank. When the balance is reached, the flow will stop. If the liquid phase of the tanker is lower than the storage tank, directly start the compressor, the four-way valve is in the positive position, and the gas is extracted from the storage tank by the compressor and then discharged into the tanker. At this time, the pressure in the tank car rises, the pressure in the storage tank drops, and
the liquid in the tank car flows into the storage tank. (as shown below)

 Surplus liquid recovery
The residual liquid recovery process is the opposite of liquid transfer. After the liquid is delivered, the four-way valve should be reversed, and the dotted line in the figure is closed. At this time, the remaining gas in the tanker is inhaled by the compressor, pressurized and then discharged to the storage tank until the pressure of the remaining gas drops to no recovery value. When recycling, pay attention that the compressor pressure ratio and exhaust temperature cannot exceed the allowable values.

The working principle of the four-way valve
                   

Pull the handle of the four-way valve, when the four-way valve is in the position shown in Figure a, the A side is the intake air, and the gas flows from A to B, through the pipe, the intake filter part, the compressor intake pipe, the compressor, The compressor discharge pipe, the D end flows to the C end, and the C end is the exhaust end.
When the four-way valve is in the position of Figure B, the C end is the intake air, and the gas flows from the C end to the B end, through the pipe, the intake filter part, the compressor intake pipe, the compressor, the compressor exhaust pipe, and the D end It flows to end A, which is the exhaust end.

Reference example for selection and calculation of Propane-Butane Mix unloading compressor
.Selection of compressor inlet and outlet pressure
Saturated vapor pressure of Propane-Butane Mix at 20~36ºC

Temperature(ºC) Atmosphere Temperature(ºC) Atmosphere
20 8.4585 30 11.512
22 9.0125 32 12.212
24 9.5940 34 12.943
26 10.2040 36 13.708
28 10.8430    

In the case of high temperature, the saturated vapor pressure of Propane-Butane Mix is high, so the 16barg (inlet pressure)-24barg (outlet pressure) model is selected to meet the use environment when the temperature is high.
Note: The unit of pressure is kg/cm2

 

  • Compressor Flow Calculation

The specific flow calculation is more complicated and needs to be finally determined according to the calculation formula and experience. Only a simple calculation method is introduced here.

1. Calculate the volume of the tanker
According to the provided operating conditions, first determine the total volume flow required to unload the 15-ton Propane-Butane Mix tanker in 1 hour.
The specific gravity of Propane-Butane Mix is 0.618, so the volume of 15 tons of Propane-Butane Mix is: 15 ÷0.618=24.272m3; and since the tanker is not allowed to be full, it is generally about 80% of the tanker’s volume. The volume is 24.272+15×0.2=27.272, so the volume of the tanker should be 30m3.

2.Calculate flow
When the compressor is unloading, the pressure difference must first be established before the Propane-Butane Mix can be unloaded from the tanker to the storage tank. Generally, the time to establish the pressure difference is 15 minutes, so the actual unloading time is only about 45 minutes, that is, the required displacement is 30 ÷ 45 = 0.66667m3/min; and after the gas is pressurized from 16kg to 24kg by the compressor, the volume will be reduced to about 0.66667 (16 ÷ 24) of the original volume, then the compressor displacement is: 0.66667 ÷ 0.66667 =1m3/min

According to the above calculation, the compressor model is selected as ZW-1.1/16-24

After-sales Service: Provide After-Sell Sevice
Warranty: 18monthes
Lubrication Style: Lubricated
Cooling System: Water Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Angular
Customization:
Available

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air compressor

What are the advantages of using rotary vane compressors?

Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:

1. Compact and Lightweight:

Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.

2. High Efficiency:

Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.

3. Quiet Operation:

Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.

4. Oil Lubrication:

Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.

5. Versatile Applications:

Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.

6. Easy Maintenance:

Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.

These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China factory High Stability Oil Free Lubrication Air Compressor LPG Gas Compressor for Liquefaction Gas Station   air compressor for carChina factory High Stability Oil Free Lubrication Air Compressor LPG Gas Compressor for Liquefaction Gas Station   air compressor for car
editor by CX 2023-11-08